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A Proper Bench for Bob-Answers and Revisions

Because my last post generated a lot of response, I'm posting some more pictures of the bench I'm planning to build, and I'll answer some of the questions raised. A lot of the changes in the drawing below were in my head, but hadn't appeared in the drawing. The original post was a spur of the moment thing, motivated by Christopher Schwarz's response to a question on WoodCentral. My original plan was to build a near copy of a Nicholson bench, but as I thought about it, and saw the version that Chris built, I started making some changes.


The dog holes and quick-release vise have been moved closer to the front edge. I still need to work out the hole locations for the face vise. I've added a shelf between both sets of rails-simply adding cleats along the inside bottom edges of the rails and running planks across them. I think they'll work for keeping parts, clamps and other stuff handy without hiding them away, or interfering with the holdfasts. The tool trays are simple boxes that rest on another set of cleats along the bottom edge of the two top slabs. I'm planning on some stubby dowels in the cleats-holes in the top and bottom edges of the boxes will fit over the dowels to keep the boxes in place.


The bench is designed to be disassembled. The top pieces bolt down to two end assemblies, the upper rails with the half lap dovetails will bolt to the legs, and the lower rails are a wedged dovetail that I saw on a drawing of an older Nicholson bench. If (or when) the rail to leg connections loosen, I can reach down and smack the wedge in to tighten things up. I'm curious to see often this will need to be done. With the wedge removed, the end of the rail lifts up and out of the leg. The top rail's face is flush with the leg, an important part of the "clamp to the front" scheme.


This view from below shows the "round thing". It's actually a cam screwed into the leg and turning it will raise or lower the planing stop. This is another detail I lifted from an old drawing, and I'm curious to see if it works. I expect there will be some fiddling with it to get it to work the way I think it should.

Thanks for all the comments and questions, it's nice to get feedback from readers before a project as well as after.

--Bob Lang


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Thursday, January 17, 2008 2:39:22 PM (Eastern Standard Time, UTC-05:00)  #  Comments [2] 
A Proper Bench for Bob

In Christopher Schwarz's new book Workbenches: From Design & Theory to Construction & Use, Chris talks about Thomas Stangeland's working on a makeshift bench. My story is quite similar. Although I've made my living (if you call that living) as a woodworker for more than 30 years, I've never worked on a nice bench on a regular basis. The closest I've come was a maple butcher-block slab on a 2 x 4 base with a quick-release vise. Most of the time, it's been something makeshift and I employ some novel ways of holding work – plane stops stuck down with narrow crown staples, clamps holding clamps holding the work, and I've even been known to sit on things to keep them in place. It's about time I had the bench I've always wanted, and I've been working off and on drawing one for about a year. I'm close to a final design and I'll be building it for an upcoming article in Popular Woodworking.


Here is what I have in mind, a combination of features that appeal to me and fit the way I work. It has some similarities to the benches you've seen in Popular Woodworking and Woodworking Magazine in the last couple years, with a few twists. Like the Roubo bench, the legs are flush with the front of the 3"-thick top. It also has some details lifted from the Nicholson bench. I've moved the apron that is prominent in the Nicholson down and left a gap between it and the top. This will allow me to clamp stuff to the front of the bench, and still reach in to clamp things down to the top.

In the center are four removable, reversible boxes. These will function as tool trays, but when they fill up with junk they can be removed for cleaning, or reversed to fill the area between the two long slabs of the top. I'm hoping this is a viable solution to my love/hate relationship with tool trays. The other advantage of taking them out at times is to provide yet another place to clamp to. I'll also be able to slide drawer boxes over an end of one of the outer sections to work on them before the bottoms go in.

So let me know what you think. Suggestions are welcome – you can leave a comment here or send me an e-mail. I'm still deciding some issues; I haven't yet settled on vises  and I'm thinking of adding a shelf at both the bottom rails and at the bottom of the rails across the front. No cabinets though – that's a separate project I need to get back to. Everyone else in the shop is tired of working around the face frame I made last summer.

--Bob Lang


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Tuesday, January 15, 2008 11:43:04 AM (Eastern Standard Time, UTC-05:00)  #  Comments [19] 
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