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# Friday, June 15, 2007
The Anvil Test: Taking Requests

Dusting Off the Anvil

One of my favorite books is "The Magic Christian." It's about an eccentric billionaire who likes to play practical jokes. In one scene, a man busts up a section of sidewalk with a sledgehammer while another man stands by wearing a white lab coat, holding a clipboard. When a policeman comes along to question them, the man in the lab coat says "This is a test." So the policeman leaves. My best friend in high school maintained that a person could go anywhere in the world without being questioned as long as he was wearing a white lab coat and carrying a clipboard. I've never tried it, but I have been tempted. You can get away with a lot of nonsense when you pretend you're a scientist.



When woodworking magazines publish "scientific" tests that claim to prove the best or strongest joint, glue or whatever, I think about white lab coats and sledgehammers. These things are interesting, but they don't prove much. We try to keep this in mind when we get tempted to pretend we work for Underwriter's Laboratory, so instead of conning real scientists into letting us use their instron machine, we dust off our collection of anvils.

We're feeling the urge to smash some stuff, now that we have a video camera and a Festool Domino. We'd like to invite our readers to suggest other joints they would like to see tested. We have a few in mind: We'd like to look at mortise-and-tenon joints that are poorly proportioned or pegged with oversized dowels to see how they compare to those same joints done properly. Maybe we should test bridle joints glued with reactive polyurethane and see if clamping makes a difference.

Leave a comment (just click on the blue line that says "Comments" below right, or send me an e-mail with your pick). I'll tally the votes and we'll drop the anvil in the next couple of weeks.

— Bob Lang


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Friday, June 15, 2007 4:10:11 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [4] 
# Thursday, June 14, 2007
Free Slideshow of the Sindelar Tool Collection


John Sindelar stands in front of a door at the back of his thriving cabinet and millwork shop in Edwardsburg, Mich. The door opens into blackness and Sindelar turns around for a moment before entering.

“This room,” he says with a sly grin, “is like church to me.”

He flips on the light and walks into the small paneled room. The room is filled with antique tools. No, strike that last sentence. The room is filled with tools that you never thought existed or that you would see in person. Tools that you have only heard about, seen in auction catalogs or drooled over in Sandor Nagyszalanczy’s books “The Art of Fine Tools” or “Tools Rare and Ingenious” (Taunton).

And not just a few tools. Hundreds and hundreds of vintage tools lined up on tables, shelves and a display case made from a harness for an elephant. Few of the tools are under glass. In addition to the tools, there are two comfortable chairs against one wall and under a panel of stained glass. And that is a good thing because I have to sit down.

This is just one of the five rooms filled with tools. Sindelar has so many tools (“Probably, tens of thousands,” he guesses) that he keeps a significant number in storage. In one adjoining room there is a wheelbarrow filled with a stack of plow planes. In another room there’s a wall of rare infill miter planes. In the front room – the biggest room – the walls are lined with vintage workbenches. Tools cover the benches, axes cover the walls, the floor is covered in boxes (that are filled with tools).

That this collection exists is remarkable. Getting to see it is something else. And what Sindelar has planned for it just might change your vacation plans someday. Sindelar is actively making plans to build a 30,000-square-foot public museum and woodworking school that will show off his collection and teach woodworking skills.

He has three locations in mind – near Williamsburg, Va., Harrisburg, Pa., or perhaps in North Carolina. He sketched up plans for the building, which would look like a French castle, and turned them over to an architect to develop. He wants the museum open for business by 2010. Opening a tool museum on this scale sounds like an unlikely feat for anyone. But once you meet Sindelar and hear his story, you are unlikely to doubt that it could happen.

Read the complete story on our web site.

Download a short slideshow tour of the collection:

SindelarSlideshow5.pdf (1.71 MB)

— Christopher Schwarz



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Thursday, June 14, 2007 10:59:47 AM (Eastern Daylight Time, UTC-04:00)  #  Comments [1] 
# Wednesday, June 13, 2007
Tool Test - Last Minute Gifts for Dad


Father’s Day is Sunday, June 17, and I know  there are family members trying to figure out any last-minute gifts for dear old Dad. We are a woodworking magazine – I’m sure we’re your Dad’s favorite magazine – so we would be remiss if we didn’t offer up a few tools for that special day. Here goes.

Lee Valley Tape Tips @ Leevalley.com

I’m sure by now you have seen this workshop helper. These pieces are used in conjunction with a tape measure to assist in diagonal measurements. It’s like having a second set of hands working with you.

One of two rare earth magnets attaches to the tape, depending on what job you’ve engaged it to do. If you’re measuring the outside corner of a project, checking for square when assembling a case, the Tape Tip hooks over the outside of the box and you get a direct read from the tape. If you’re using the tip on the inside of the box, from corner to corner, nudge the point of the tip into the corner, read the measurement from the tape and add 1". Bingo.

There are additional uses explained in the instructions that accompany the Tape Tip.

Tape Tips are $3.95 each.

Striker Pencils @ strikerone.com

This is the next generation in carpenter pencils. What do you do in a woodworking shop with a carpenter’s pencil? I’ll tell you what I do. I lay out the cut lines in rough lumber. Breaking down longer boards into shorter, workable sections that are easily milled is the first operation for my projects.

This new pencil is made from ABS plastic and has few moving parts. It won’t fill with sawdust or shop grime. Just press the cap and the jaws open to allow the lead to extend for drawing, and to retract so as not to break when not in use (and for installation of new lead).

Replacement lead is available in packs of five sticks each, in black for common woodworking and odd jobs around the shop, in red for marking on concrete or masonry or in white if you mark on iron or black pipe (pipe clamps?). I wonder if the white draws on dark woods such as walnut or mahogany?

Striker pencils are priced at $3.69 for the pencil and 5 leads, or $1.99 – $2.69 for lead-only purchases.

Husky 45-piece Stubby Set @ Homedepot.com

This is a great set of tools to have around the shop. They’ll fit into most drawers and spring into action if you need them to tighten a bolt or assemble a new table saw. The “Stubby” part comes from their size. The handles are a short – 3-1/2" or less.

What’s included? A pivoting-head ratchet that handles both 1/4" and 3/8" drive sockets, 13 sockets (SAE) that range from 5/16" to 3/4", 14 metric sockets from 4mm to 17mm in size and a ratcheting screwdriver with 10 different bit tips (different is size and variety). There’s also an adjustable wrench and a few other parts. Is that 45 pieces?

This set is from Husky and is backed by their guarantee. And, here’s the great news – the cost of this set is only $15. It’s available only at Home Depot.

That’s three ideas. If you know of something special that we should note, or if you get a cool tool for Dad’s Day and want to share it with others, add your comment to this page.


– Glen D. Huey

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Wednesday, June 13, 2007 2:10:01 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [0] 
# Monday, June 11, 2007
Download a Free Slideshow of the Holtzapffel Workbench


As a child, nothing put me to sleep faster than one of my father's slideshows. Sure, they were of his fascinating time in Vietnam, but there's something about a couch, a darkened room and a root beer that would put me under fast.

So with that caveat, I've prepared a 3-1/2-minute slideshow of the construction process for the Holtzapffel Workbench, which will be the cover project for the fall issue of Woodworking Magazine. There's no audio to the slideshow or plans available yet, but it is a fair overview of how this bench goes together.

The slideshow is in pdf format, so just about anyone should be able to view it. Out of a possible five Ambien, I'll give this slideshow a "four."

— Christopher Schwarz


BuildingtheHoltzapffel.pdf (1.64 MB)


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Monday, June 11, 2007 3:11:25 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [14] 
And the Winner of the PM2000 Saw is….


Michael A. Whittemore Sr. of Signal Mountain, Tenn., is the lucky winner of the Powermatic PM2000 cabinet saw from our online contest. Whittemore said he was "drooling over his laptop" when he entered the contest.

The good news is he won the saw. The bad news is that it's going to be a challenge to get it to him. Apparently Signal Mountain is indeed on a mountain and has some tough switchbacks. We're working on it, however. He'll get his saw.

Whittemore does remodeling and home improvement work and is going to retire in a couple years, and he's setting up his shop right now. So the PM2000 couldn't have come at a better time.

Our thanks to Powermatic for supplying the saw for this contest. Keep your eyes open for our next contest. It's a good one….

— Christopher Schwarz



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Monday, June 11, 2007 2:36:30 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [3] 
# Friday, June 08, 2007
Workshop in the Popular Woodworking Workshop

It's hard to refer to what we do here at Popular Woodworking as work, especially when a work day is like yesterday. It was a long day, but a great one. John Economaki, founder of Bridge City Tool Works, was in town to show us some of his planes and talk tools, design and woodworking.


We knew ahead of time that this would be more fun than we should keep to ourselves. John is a fascinating guy with unique line of tools and a different way of looking at life. We asked John to give a workshop here in our offices and shop, and we invited local woodworkers to come by for dinner and some time in the shop.


After dinner, John spoke to the group, sharing his history and his approach to designing and manufacturing woodworking tools. After some questions and answers, it was off to the shop.


Planes and saws were available for hands-on use, with John fielding questions and giving us all the fine points of the tools. As the shavings piled up, the stories got longer. One of the highlights of the evening was a raffle to benefit the Roger Cliffe Memorial Scholarship fund at the Marc Adams School of Woodworking.


Together, we raised more than $800 for the fund, and Tom Bryan won the grand prize of a Bridge City plane. The shoulder planes shown in the first picture of this post were impressive to say the least, as were the moulding planes with interchangeable bases.

These little guys will make perfect profiles in less time than it takes to plug in the router and change the bit. Best of all, adding a profile this way means no sanding! We're getting a set and will have an in-depth review in the near future.


Also soon, we'll have some video about this event here on the web site. And, we're planning more events like this. We'll announce them here on the blog, and if you subscribe via RSS (click on the free updates link, up and to the left) you won't be left out.


All of us here want to thank John Economaki for coming, and all of the readers who came to this event, especially the members of the Cincinnati Woodworkers Club. And now it's back to work. Chris is off to Michigan for a special Hand Tool event, Glen is off to teach a class and edit videos. I'm heading out to the shop to mop up the drool.

— Bob Lang


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Friday, June 08, 2007 12:14:30 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [0] 
# Thursday, June 07, 2007
To Finish or Not To Finish


Every once in a while I get reminded of why I do the things I do. Specifically, why I choose to not finish the insides of my drawer boxes. What reminds me of this technique that I feel so passionate about? Don’t laugh – it’s my handkerchief.

I change my hankie daily and occasionally, maybe because the temperature is just right or the moon has a particular gravitational pull, I get the biggest whiff of pine from that 12"-square of cloth. The pine aroma soaks into the material as it's stored in the unfinished drawer.  It’s pure unadulterated eastern white pine or Pinus strobus.

But I have to admit that’s not the reason I choose to not finish my drawers; it’s just a pleasant by-product of the action. The real reason I don’t add stain and finish to my drawer boxes is three-fold.

First, I watch the PBS series “Antiques Road Show.” I like the Keno brothers and had the opportunity to meet Leigh Keno at the Philadelphia Antiques Show. There’s no kindred relationship. He wouldn’t know me if I stumbled into his highboy. But, I like their views on furniture and how it should look in order to be classified as an authentic antique.

One of the areas that they emphasize is natural patination on the case back and especially on the drawer boxes and drawer bottoms. These areas are great clues to the authenticity of a period piece. It can sometimes mean a huge difference in value – possibly tens of thousands of dollars. I decided at that time I would not finish my drawers. I don’t want to deprive my customers of that money sometime in the future. Yeah, right!

While the Keno message does enter into my thought process, there is another reason. In the early stages of my quest into building furniture I did finish the drawer boxes. I also felt I was doing a service by making the drawers out of a solid 3/4"-thick material (I actually used that as a sales pitch.) However, that never came back to haunt me as did the finished drawers.

We had a great show in Boston. We sold a boatload of furniture. In that mega-batch was a custom-built piece, a Shaker-style cupboard. Delivered to the customer’s home and set in place, the piece seemed perfect. I hadn’t noticed at the time (October) that my customer didn’t have air conditioning. But, in a short six months, when the windows were open, she discovered that whatever was in the lower two drawers was to stay there until winter had reared its ugly head. Oops! My drawer fit was a bit on the tight side.


By the time I was back in the area to fix the drawers, not only were they stuck in place, the lacquer that I used as the finish had melded the drawer sides to the case interior like a two-part epoxy. I had to hammer the drawers to free them from the grip of the case sides, take them outside the house, then scrape and sand them to remove the lacquer. “Ah Ha” moment two had just said hello.

Finally (I did say there were three reasons), I took two identical drawers and began the finishing process, keeping time with a stopwatch. Pretty sad, huh? The additional time spent to finish the interior of a drawer was unbelievable. I saved more than a half hour on one drawer alone. Well, I was in business to make money. Time was money. No more finishing of the drawer boxes for me.

I had more than enough information to convince me to leave the drawers plain. Not only that, I had a response when potential customers asked why (and they always did). Best of all, I have a sweet smell in my handkerchief. Now, even the occasional head cold isn’t so bad.

– Glen D. Huey


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Thursday, June 07, 2007 9:58:26 AM (Eastern Daylight Time, UTC-04:00)  #  Comments [12] 
# Tuesday, June 05, 2007
Canadian Woodworking School, Rosewood Studio, Closes

A little over a year ago, I spent the weekend in the little town of Almonte, Ontario, which is just outside of Ottawa. I was attending a furniture conference hosted by the Rosewood Studio. The founder of the school, Ted Brown, had gathered 10 influential woodworkers  to give presentations.  It was an opportunity for me and a few hundred other woodworkers to meet and talk with legends including Michael Fortune, Brian Boggs, Don Weber and others. It was a great gathering in a wonderful place. Most of the woodworkers I talked to had taken classes at Rosewood and all of them had high praise for the school and the staff.

 

Rosewood Studio was founded in 2001 by Brown, a student of James Krenov and graduate of the College of the Redwoods Fine Woodworking program. Classes were offered by staff instructors as well as visiting teachers. We ran a story on the school in our August 2004 issue, and you can read the online version of that article by clicking below.

GW-Rosewood.pdf (2.33 MB)

Yesterday, we heard that the school had shut its doors, and I just received an e-mail from Ted Brown confirming that. According to him, recent changes in the valuation of the Canadian and United States dollars, combined with new regulations for traveling from the United States to Canada, led to a serious reduction in the number of American students at the Canadian school.

In his message to me, Ted wrote, "In the end, we simply could not make enough money to cover our costs, and a great school had to shut its doors. The best thing about the whole experience was the wonderful people that passed through our doors, making our lives interesting. It was a great ride for our group, I hope we are remembered as having done a good job."

It is sad to see a fellow woodworker lose what they have worked for, and we wish Ted and his staff the best as they carry on. We remember them as having done a very good job indeed.

The lesson for the rest of us is that the resources we think will always be available may not be. If there is an opportunity to take a class and you're on the fence about it, keep in mind that things may change. My memory of Rosewood Studio is a fond one, and my regret is that I didn't make a return trip.

— Bob Lang


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Tuesday, June 05, 2007 11:02:38 AM (Eastern Daylight Time, UTC-04:00)  #  Comments [7] 
# Thursday, May 31, 2007
New Expanded Issue of Woodworking Magazine Coming July 24

Good news: The next issue of Woodworking Magazine goes on sale on July 24. The new issue will be bigger than the last seven issues – 48 pages instead of 36 – and will be available in both printed and digital versions through our web site.

However, this new Autumn 2007 issue will not be available at newsstands. The only place you'll be able to purchase the issue is through our secure server on our web site. We've decided to forego newsstand distribution for the new issue for a variety of reasons, including the recent poor newsstand sales of all magazines and the general wastefulness of the process (all the unsold copies are thrown in the dumpster).  

Here are the details on pricing and availability: Starting on July 24, you will have two options for buying the new issue. For $6, you will be able to instantly download an enhanced pdf version of the magazine. This enhanced pdf will be much like the pdfs on our CDs, which have links embedded in the stories that take you to expanded content on our blog, web site or on other outside sites. The digital version will feature a full-color cover and the same rich sepia-toned photos inside.

For $8, you will be able to purchase a printed copy of the issue and it will be mailed to your house directly from our warehouse in Wisconsin. The printed version will be on heavy #70-pound paper stock and will be true black and white throughout.

I know that many of you are wondering if we will be offering subscriptions to Woodworking Magazine in the near future. The honest answer is that we don't know yet. Our circulation and accounting analysts are still preparing a report. Theirs is a difficult task because our company has never published a magazine like this one, and the playing field is a crowded one. I can say that our executives will be paying close attention to how this new issue sells. So your continued support of the magazine is appreciated and might even sway their decision.

Below is the important stuff: The stories we're working on right now for the issue.

The Holtzapffel Cabinetmaker's Workbench
Author: Christopher Schwarz
In 1875, when the world was balanced on a precipice with its rural past behind it and the modern age spread before it, this bench was published in an English book: “Holtzapffel’s Construction, Action and Application of Cutting Tools Volume II” by Charles Holtzapffel. It’s a tremendous book even today and is crammed with details on working wood and metal with both hand and power tools.

The Holtzapffel workbench is the third archaic workbench that I’ve built and put to use in a modern shop. Each of the three benches had a deep connection to the culture that developed it. The bench from A.J. Roubo’s 18th-century books is as French as béarnaise, strong coffee and berets. The bench from Peter Nicholson’s 19th-century “Mechanical Exercises” is entirely British. The only other place this English bench shows up with any regularity is in the Colonies.

The Holtzapffel is a cultural mongrel. The Holtzapffels were Germans who settled in England. And the bench has features of both cultures that, in my opinion, create a bench that is outstanding for cabinetmaking.

Wall-mounted Tool Rack
Author: Robert Lang
One of the most efficient ways to work at a bench is to have all your common tools in a rack right in front of and above your bench. We've built a number of designs, all of them simple and taking no more than a couple hours to build and mount. The trick is in knowing how to space the elements of the rack to accommodate the widest variety of measuring, marking and cutting tools.

Tool Review: Flush-cutting Saws
Author: Glen Huey
Flush-cutting saws allow you to trim pegs, wedges and through-tenons without marring the surrounding work. Well, that's the theory, at least. Some of these saws stink. Some are nutty expensive (more than $100), and some seem a good balance of price and performance. We bring in half a dozen of the best examples we can find and give them a workout.

Tool Techniques: Cutting Flush
Author: Glen Huey
There are a wide variety of ways to trim pegs, wedges and tenons flush to your work, from a trim router with a planing bit, a special saw, a chisel and a gouge. We examine all the methods and find the ones that require the least set-up and the best chance of success.

Become a Better Borer
Author: Christopher Schwarz
Cutting accurate, clean and square holes is a skill that will serve you well in making furniture. We examine the mechanics and ergonomics of boring by hand and by power and show you how to develop your freehand boring skills to a fine art.

Finishing Technique: Pumpkin Pine
Author: Glen Huey
One of the most desirable finish colors is what is sometimes called "pumpkin pine." It's essentially an aged, mellow and warm clear finish. Is shellac the best way to reproduce this finish on new work? If so, what is easiest and best? Is there some other technique that doesn't involve mixing flakes?

The Back Cover Poster: Sandpaper
We take a close look at this common but confusing abrasive. What is open coat? Closed coat? Stearated? P-grade? Garnet? We cut through the confusion so you'll finally understand the labels and make the right choice.

— Christopher Schwarz



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Thursday, May 31, 2007 2:53:27 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [12] 
# Wednesday, May 30, 2007
Do you need a Sugar Chest Leg?

I’ve received many phone calls and emails about the sugar chest article in the June 2007 issue of Popular Woodworking. And many questions about the legs, in particular. Everyone wants to know if I have a source for the legs – somewhere where they can just buy them instead of turning each piece. Sorry. I don’t know of any manufacturer that produces the leg I used on the chest. But don’t despair. This is the time to think outside that box.

How about using a different leg for the project? There were many sugar chests built using tapered legs. That’s an obvious answer. No turnings. No lathe required. In fact, this would be a great opportunity to examine at least three methods for tapering legs.

What are the three methods? You can cut the tapers at the band saw to remove a majority of the waste, then finish with a hand plane (if you know me you know this is not my chosen method). Second, use a tapering jig at the table saw (I find this method very difficult to set up – and who wants their hands that close to the blade anyway?). The best method – in my opinion – is to use the jointer.

No, I’m not talking about repeated cuts over the blades trying to guess your best at the slope; counting the passes can put you to sleep and it’s easy to lose track, which results in mismatched legs. I’m referring to the two-step method for cutting tapered legs at the jointer that leaves perfectly matched legs (as long as you hit the layout lines). Never seen this method or need a refresher on how it works? In the next few days, we’ll have a video linked from our homepage that shows this method “step by step.”

Or, use this as an excuse to buy the lathe you always wanted. I’ve work on mini-lathes with great success. There are models that run from a low $180 to around $325. Even if you later add a bed extension, you’ll still be at a reasonable cost. Of course, if you can parlay this need to turn legs into a Oneway lathe, more power to you.
 
And last, how about looking at available table legs and adapting something to use for the legs of the sugar chest? I went to tablelegs.com and looked at the William & Mary-style legs, particularly the dining leg (505-D). If you would cut the leg exactly at the center of the upper turned area, and a second time at the bottom of the lower leg block, you would have two matching legs that worked for the sugar chest (see photo at right). Two legs delivered to your shop and cut at the correct location will net four usable legs for your chest. Total cost would be less than $10 per leg plus shipping.

Many woodworkers want to work with exact plans, full-size drawings or even buy the parts to assemble the project – even the most notable PBS television woodworker bought the legs for his highboy. The better idea is to understand the building process, to look for alternative ways around roadblocks, and to push yourself to increase your woodworking abilities as you progress through a project.

That’s my take. If you have an opinion, add your comment for others to discuss.

–Glen Huey


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Wednesday, May 30, 2007 2:13:02 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [1] 
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