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 Thursday, November 15, 2007
February Cover Story -- Chimney Cupboard
 Editor Christopher Schwarz (aka my boss) keeps promising in various e-mails and postings that I'll share an advance drawing of the chimney cupboard Senior Editor Glen D. Huey helped me build for the February 2008 issue, which is pictured at left. So I guess I'd best do so. There's a back story here. I took a week off last March to gut and completely rebuild my bathroom from the joists and studs out (actually, I had to replace some studs, too). Anyway, eight months later, I'm almost done. No, really. The picture below of my half-finished bathroom is from July, and since then, I've installed the medicine cabinet, and finished the wainscoting and most of the trim (OK...I still have a few small bits to install, and it needs another coat of paint, but at least I can shower now!). One catch -- it's a small space, and there was no way to incorporate built-in storage without taking down interior plaster walls and busting into an adjoining room. I really didn't want to do that. So I needed a free-standing cabinet that fit against the wall to the left of the shower; the depth could be no more than that of the small glass panel to which the door is hinged, minus the baseboard and toe kick (otherwise, I couldn't open the shower door). Oh yeah -- and the commode is a mere 22" to the left of the shower. And I wanted the cabinet height to match the top of the shower. Hard to find cabinets with those specific dimensions at Pottery Barn or Restoration Hardware. So a custom piece was really the only solution. Just so happens, I know a few guys who could help me out. And so they did (thanks guys). Senior Editor Robert W. Lang gave me a crash course in SketchUp, and Glen taught me to make mortise-and-tenon joints and how to cut half-blind dovetails...and reminded me daily of my math deficiencies. And Chris graciously allowed me the leeway to design and build the cabinet I wanted, and feature it in the magazine. (OK -- I actually planned to make it out of poplar and paint it antique white to match the rest of the woodwork in the room...but that desire was beaten out of me.) Anyway, it's been a lot of fun spending more time in the shop, and I now feel like a somewhat bona fide woodworker (granted, one who still has a lot to learn). I also have a newfound respect for Chris, Bob and Glen, who build full-blown projects and write about them for every issue. Up 'til now, I've only done the "I Can Do That" projects, which start with S4S stock, and take all of a few hours to build. This chimney cabinet started with rough lumber, so the milling alone took a few hours.
Full plans and construction steps will be featured in the February 2008 issue of Popular Woodworking, but as promised, below is my initial SketchUp drawing for the front elevation. I suppose I'd best get that toe kick installed before I take my cabinet home...but it sure will be nice to get the towels folded and put away!  -- Megan Fitzpatrick
Thursday, November 15, 2007 2:55:50 PM (Eastern Standard Time, UTC-05:00)
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 Tuesday, November 13, 2007
Workbenches Book Review
Christopher Schwarz’s new book “Workbenches: from Design & Theory to Construction & Use” isn’t like other books on the subject. And that’s precisely the reason this work is a must-have for anyone interested in building a workbench. Other books on the subject show different forms of benches and the necessary accoutrements for using them, but they don’t offer much help in deciding which options are right for you. This book, in contrast, offers a real education in the whys and hows of what can often be confusing choices.
A good book will get you thinking and maybe starting on a daydream or two. A great book will change your thinking and empower you to launch into action. That is exactly what this book does. With a studious review of historic forms and common theories, Schwarz has the knack of explaining why they did it the way they used to; he then raises the questions of what will likely happen if you follow an historic form, or decide to veer off in another direction. Rather than presenting information in a pompous “this is the way you should do it” manner, this book works by posing questions about the way you work, and provides solutions based on how you answer.
In addition to the thorough discussion of bench styles and forms, there is an incredible amount of detailed information about using a bench as a valuable tool and helpful shop assistant. Holding the work to the bench is an important part of this, and this is covered completely. Vises, holdfasts, dogs and other accessories are explained both in historic context and in terms of contemporary use. Schwarz has done his research, and he’s also gone out to the shop, put these things together and tested them to see how they work.
In addition, his personality comes through the pages which makes this an entertaining as well as instructive book. He’s an interesting, amusing and knowledgeable guy. He has his opinions, but he doesn’t try to shove them down the reader’s throat. His interest isn’t in making you believe he’s right; it is in informing and inspiring the reader to make good decisions. He shows you how he built the benches that work for him, but the key to this book is that he gives you what you need to build the bench that works for you.
 I believed that I was ready to build a workbench before reading this book, but I gained enough from the experience that I’m heading back to the drawing board to make some changes, add a few things and get rid of some others. The bench I eventually build will be significantly better than what I had in mind before. It will suit my habits and methods better, be more convenient, and ultimately improve both the quality of my work and the quality of me as a woodworker. I can’t think of many books that can do all that, but this one certainly does.
This book is widely available, but the best place to buy it is directly from the author's web site. You can get a signed copy that includes a bonus CD. -- Robert W. Lang Editor's note; In the interest of full disclosure, Chris is the editor of Popular Woodworking magazine and Bob is senior editor. Bob is the better woodworker of the two, but Chris has the cooler car. Read other entries by Robert W. Lang
Tuesday, November 13, 2007 1:17:37 PM (Eastern Standard Time, UTC-05:00)
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 Monday, November 12, 2007
About that Article on Shoe Polish...

Several readers have called us a bit confused about the coverline on the new December 2007 issue that proclaims: "Shoe Polish: The Secret to an 18th-Century Finish."
 They cannot find the article in the issue.
It's there. The problem is that we were too clever (or obscure) for our own good. It happens sometimes in the magazine business, and we apologize for the confusion.
The coverline is about Adam Cherubini's Arts & Mysteries column that appears on page 24 of the issue titled: "The Standing Desk, Finished." In the article, Adam details how he finished his desk with paint, oil wax and shoe polish.
The shoe polished was used much like a glaze: Adam rubbed it on and then rubbed it off of the broad surfaces and left some polish behind to collect in the recesses of the mouldings and other details.
"This won't fool anyone into thinking the desk is an antique," Cherubini writes, "but it will remove the shocking newness of the piece."
Sorry if we threw you for a loop.
-- Christopher Schwarz
Read other entries by Christopher Schwarz
Monday, November 12, 2007 3:02:42 PM (Eastern Standard Time, UTC-05:00)
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 Thursday, November 08, 2007
Stickley Poppy Table Drawings Available
The Cover That Almost Was
Our December issue is on its way to subscribers and should be appearing on newsstands any day now. Sometimes we aren't sure what to put on the cover, and for this issue we thought that either Senior Editor Glen Huey's Shaker Workbench, or my reproduction of the Gustav Stickley Poppy Table would be good choices. We talked about it at length, had meetings, slept on it and still couldn't decide. In our collective minds we thought that it was a tossup, and rather than flip a coin or arm wrestle we decided to pass the buck and let the readers make the decision for us.
 We sent an e-mail to about 10,000 readers asking them to make a choice between the two cover images. What you see to the left is the cover that would have been, had it not been soundly defeated in the voting. Glen's workbench won by a margin of 3 to 1. What was more interesting than the numbers (at least to me) were the comments left by readers on why they voted the way they did. A good number of the readers that chose the bench did so because they are in the process of gathering tools and setting up a shop so that at some point in the future they can do some woodworking. It bothered me that people are putting off making stuff until they think they have enough tools and their shops are perfect. For me the joy of woodworking is in the working. I've been at this a long time and I know I'll never have all the tools I want or have the shop exactly the way I want it. But I make stuff with what I have. Part of this project was made in our well equipped shop here at the magazine, but I did the carving out on my patio at home. An old WorkMate held the work and I only used a few tools as my ancient cat slept nearby. So I'd like to encourage all our readers to go ahead and tackle the project you think you're not ready to take on. If you're just starting out, I'd recommend our "I Can Do That" column, where we make nice looking projects with just a few tools. Glen's bench is another great project if you're ready to build the last bench you'll ever need. As for the Poppy Table, it may not have won the popularity contest, but it was interesting and challenging for me. If you'd like to build your own, we have a downloadable PDF file so you can print the same full-sized drawings that I used. We're charging a small fee, but it will save you a lot of time. Click here to download the drawings. --Bob Lang Read other entries by Robert W. Lang
Thursday, November 08, 2007 3:27:16 PM (Eastern Standard Time, UTC-05:00)
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Now Available -- All 2003 Issues on One CD
 This new, easy-to-navigate and searchable CD gives you instant access to all seven 2003 issues of Popular Woodworking magazine -- plus it includes a slick way to search all of the issues by keyword. Just type what you're looking for and your computer will fetch the article for you, open it to the right page and highlight your search term. In 2003, we spent a lot of energy investigating hand tools, including smoothing planes and the differences between Western saws and Japanese saws. We also published many plans of timeless pieces, including several important Arts & Crafts reproductions from Limbert and Gustav Stickley. Also in 2003, we published plans for several critical Shaker pieces, including a beautiful trestle table, a two-door chimney cupboard and John Wilson's landmark piece on building Shaker Oval Boxes So if you like Popular Woodworking now but you didn't subscribe in 2003, we think you'll like this new CD. Or if you did subscribe, you might want to have all the issues on your laptop so you can search them easily -- it sure beats riffling through paper copies. On this CD, we've put all seven issues we published in 2003 in pdf format. All of the advertisements have been removed. It's just more than 400 pages of pure woodworking content -- and completely text-searchable -- for $19.96. The CD is in stock now and ready for immediate shipping. The CD works with both PCs and Macintosh computers running Adobe Reader 6.0 or later (Reader is a free program). Visit the 2003 CD page in the Popular Woodworking store, and simply click "Add to Cart" to order your copy of this exclusive disk now, or call 800-258-0929 and mention item #PW2003.
Thursday, November 08, 2007 11:20:27 AM (Eastern Standard Time, UTC-05:00)
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Building a Block Front Chest

New listings for woodworking schools are being released about now. We, the editors at Popular Woodworking magazine, are making announcements about gigs we have coming in 2008. Here’s my proclamation.
Just after July Fourth holiday, I’ll be teaching a class at Marc Adams School of Woodworking (MASW) in Indiana on building a Massachusetts Block Front chest. The exact dates are July 21-25, 2008.
The Block Front is a highly sought after piece of furniture in the antiques world. There are a few design features found in the Massachusetts version of the chest that are not found in Block Fronts built in other furniture centers, namely Newport, R.I. The chest features a moulded top shaped to follow the contour of four graduated blocked drawers all on a conforming step-moulded skirt with matching bracket-style feet and a center dropped pendant.
 If you appreciate 18th- and early 19th-century furniture, especially the New England designs, the Massachusetts Block Front Chest should rate high on your list of "Have To Builds." It was on my list for years. It’s such a great project I included it as one of the projects in my latest book "Building Period Furniture" (Popular Woodworking Books).
You’ll discover a number of new woodworking techniques and make a piece that is both a challenge to build and a triumph to finish. If you have the opportunity, join us in July at MASW. I’m looking forward to a great week.
-- Glen D. Huey
Read other entries by Glen D. Huey
Thursday, November 08, 2007 8:28:10 AM (Eastern Standard Time, UTC-05:00)
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 Monday, November 05, 2007
Glen-Drake Wild West Joinery Saw-New Idea in Sawing
I’m confident with most hand tools, except for the saw. I can go months without using a plane or chisel, pick one up and get the results I want. Not so with the saw. I don’t get enough practice to begin with so I make warm up cuts before making a critical cut, and then sweat my way through it. More often than not, I deliberately cut wide and then adjust with a chisel, shoulder plane or rasp. I envy woodworkers who can put joints together right off the saw.
Kevin Drake, of Glen-Drake Tool Works tells me I’m not alone, and that the problem isn’t with me, it is with the design of most woodworking saws. Kevin is no stranger to reinventing the wheel. His Tite-Mark marking gauge and line of hammers are evidence that many of the tools we take for granted can be improved. 
When I visited Glen-Drake last February, I saw a prototype of this saw and was sworn to secrecy. I wasn’t quite sure what to think of it at the time. This is such a radical change from what I’m used to that it’s going to take a while to decide if this is the saw for me. I can say without reservation that it is extremely well made, a tremendous amount of thought has gone into it, and it works as advertised. The teeth on any saw do the work, but on conventional saws they also cause some problems. The first issue is in getting the cut started. The set of the teeth tend to pull the saw blade off the line, and the resistance of the teeth makes it difficult to gain momentum without straying from the target. At the end of the stroke, the teeth tend to grab. This slows things down and is another opportunity to get off course. 
Glen-Drake’s solution is to eliminate the teeth at the very front and very back of the saw. This radical approach solves both the problems mentioned above. Instead of starting a cut tentatively at the back of the blade, you start at the front. A line from the marking knife helps, but using the Glen-Drake Kerf-Starter is even better. The Kerf-Starter is the same thickness as the saw blade, and as its name implies it establishes a slot for the blade to ride in as the cut begins. 
The teeth are also filed progressively, finer at the front and back, and more aggressive in the middle of the blade. If you think about the physics of a saw stoke, you start, speed up and then slow down to make the return stroke. The peculiar grind of this blade makes each of these actions easier and more natural. The brass back is also heavy enough to provide all the downward force you need. The old saying is to “let the saw do the work” and this saw has been designed to do just that. Making a cut with the Wild West Joinery saw is almost effortless, just push, hang on and steer. 
What you hang on to is the most radical feature. Instead of one handle, there are two, and the saw is used with a two-handed grip, standing directly behind it. This makes it easier to push the saw and to control it. It is much like steering a motorcycle by leaning, a little pressure from one thumb makes a big difference. After lining up the front of the saw, it is pushed forward one complete stroke. At the end of the stroke, the back edge of the saw is compared to the layout line, any needed corrections to course made, and then the saw is drawn back and pushed forward for another stroke. 
After a few strokes, I started to get the hang of it and began to saw continuously, stopping now and then to check my progress. The technique works well and the only real problem I had with it was unlearning old habits. I imagine that someone just starting out might be able to significantly shorten the sawing learning curve. It is very easy to get this saw started on the right track, and once started it is easy to continue. Momentum, gravity, body position and movement are all on your side. Glen-Drake has a free video available (call 800-961-1569) that details using the saw as well as the company’s other tools. It’s worth taking a look and giving some thought. This is a premium quality saw, and an interesting new method. --Bob Lang Read other entries by Robert W. Lang | Read other Tool Tests
Monday, November 05, 2007 9:13:52 AM (Eastern Standard Time, UTC-05:00)
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 Wednesday, October 31, 2007
Greene & Greene: Final Report From Pasadena
Popular Woodworking contributor David Mathias wraps up his coverage of Craftsman Weekend in Pasadena, California.Wednesday October 24 I planned my trip to Craftsman Weekend for about a year and a half. That creates a lot of anticipation and expectations. And expectations sometimes lead to disappointment. Not so for this trip. It has exceeded every expectation. By far. About the only way it could be better would be to win the lottery. And I haven’t yet checked my numbers. The success of my trip is due, in no small measure, to my friend Tom Moore. Tom did a lot of legwork to make sure that we were able to maximize the Greene & Greene content of my time in Pasadena. He and his wife Jenny even opened their home to me for several nights. By the way, Tom and I didn’t meet in person until last week. Many times, on my blog and in this space, I’ve mentioned the Greene-style-furniture group on Yahoo. Founded by Darrell Peart, the group includes a who’s who of Greene & Greene luminaries. Tom and I “met” there and became good friends. Spending time with Tom and a number of other guys from the group contributed significantly to the memories. On the Gamble house Details & Joinery tour, today’s main attraction, members of that forum, including Tom, Darrell and Gary Hall, Peter Hall’s grandson, dominated the group. 
David Mathias & Darrell Peart are on the right in the front row. Jim Ipekjian is trying to hide on the left in the back.
A regular tour of the Gamble house is a wonderful experience. For a furniture maker it is also a torment. At every turn there is another beautiful piece, exquisitely crafted. The natural urge of a woodworker is to touch and examine, to try to unlock the secrets of construction and finish. All of these acts are forbidden and for good reason. As Bobbi Mapstone, PR Director for the house, points out, if all 30,000 annual visitors were allowed to touch the furniture it would be damaged. At the very least the finish would wear away. So, no touching. Understandable but torturous. The Details & Joinery tour goes a long way toward relieving our suffering.
Leading the Details & Joinery tours is Jim Ipekjian. Jim is probably the world’s foremost expert on and craftsman of, Greene & Greene furniture. Having now seen some of his pieces, I don’t think I could distinguish them from the originals. As I mentioned in a previous entry, Jim is a generous, friendly man happy to share his knowledge with others. Participants on a D&J tour are not allowed to touch the furniture (or much else). But Jim is. Want to see the undersides of drawers? (I did) Ask Jim to remove it. Want to know how the upstairs hall closet doors open? (It’s really cool) Ask Jim to open one. Want to see the inside of the chiffonier? (We all did) Ask Jim to open it. I don’t think he refused a single request. And there are other ways to unlock secrets. After this tour the floors of the house are spotless – we spent a lot of time sliding around on our backs shining flashlights under the furniture. This is THE tour for Greene & Greene furniture fanatics. I would gladly have paid to stay on that ride for a second round. 
One interesting nugget, among many, from the tour: the indexing pins between the two halves of the dining room table are highly polished ebony. I suspect that only the servants ever saw that detail yet the Greenes and Halls put a lot of effort into it. In a week like I just had, it would be very difficult to choose a favorite moment or event. And I’m not one for making such choices. I don’t have a favorite song or a favorite food. If I were to try to choose a favorite event, however, the last one of the week would certainly be a candidate. I was given special permission to take photographs inside the Gamble house for an upcoming project. It was a privilege I will never forget. My only regret is that I am not a better photographer. We’ve all seen interior photos by Alexander Vertikoff and Marvin Rand, photographers with great talent and experience. I have neither but think that I was able to capture something usable. It was an amazing experience. My sincere thanks to the staff of the Gamble house for the opportunity. 
During this past week I joked that I could never again attend Craftsman Weekend because no subsequent trip could meet the high standard of this one. Of course, given the chance I’d go in a heartbeat. Next year is the Gamble house centennial. Hmmm… --David MathiasThanks again to David for sharing his trip. Look forward to an article by David next spring about the construction of a Greene & Greene style project. --Bob Lang Read other entries by Robert W. Lang
Wednesday, October 31, 2007 1:20:10 PM (Eastern Standard Time, UTC-05:00)
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Workbenches Book: Printed and Shipping Soon

Shipping begins very soon for my new book "Workbenches: From Design & Theory to Construction & Use" (Popular Woodworking Books). The book has arrived in our warehouse from the printer and will be shipping out soon to bookstores and specialty retailers during the next two weeks.
The book features plans for two old-school workbenches (a French and an English bench), but those aren't the core of the book in my opinion. The central idea in this book is that there is no such thing as a perfect workbench – there are hundreds of them.
 But before you can make a good workbench, you have to understand the different kinds of workholding devices – from single-point planing stops to Emmert patternmaker's vises – and what they are useful (and not useful) for. Then you can select the vises and devices that suit the tasks that you want to accomplish.
The two workbench plans in the book are merely the simple skeletons that you can then flesh out to your satisfaction. These two benches are easy to build. And while they are far less complex than most modern benches, they are just as effective.
The book is going to be available in at many bookstores, online retailers, in the WoodWorker's Book Club and directly from the publisher, F+W Publications Inc. (though it is not live on the site as of this posting on Oct. 31). You can even pre-order copies in advance right now from some online sellers, including Amazon and Books A Million.
In addition to those traditional sellers, you will soon be able to buy the book with a companion CD from four specialty woodworking sellers: Lee Valley Tools, Lie-Nielsen Toolworks, Tools for Working Wood and from my own site, where I sell books and DVDs (pardon the digital dust; it's still under construction).
The companion CD includes 3D electronic models of the workbenches in the books, slideshows of the construction process and a searchable, electronic version of the book so you can print out construction drawings for the shop or find sections that interest you.
If you want a signed edition of the book, the easiest way to get one is to buy the book from my site. I sign all the copies I ship out (unless you tell me not to!).
One final note: I'd like to thank the readers here who encouraged me to write the book, plus the staff at Popular Woodworking magazine and Woodworking Magazine that endured my bleary eyes during the writing process and my company, F+W Publications, that had faith enough to actually print the thing.
— Christopher Schwarz
Read other entries by Christopher Schwarz
Wednesday, October 31, 2007 7:34:24 AM (Eastern Standard Time, UTC-05:00)
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 Tuesday, October 30, 2007
A Weighty Issue
A couple readers commented that the Shaker-inspired step stool we featured in the “ I Can Do That” column in the November 2007 issue was missing horizontal supports across the sides, which were often seen on traditional Shaker stools ( you can download the plans here). At the rear of the first step, there is 3-1/4" of long-grain-to-long-grain contact due to the cutout, so there was some concern that the glue joint wouldn’t be strong enough to hold under heavy weight, or over a long period of time, were that joint shorter. We were careful to select tight, straight-grained stock with no defects for the side panel glue-up – an important consideration in any panel glue up that has to bear a lot of weight…not that we weigh a lot. But, just to be sure, we had three editors stand on the stool at once, as you can see in the picture above, and other than a few balance issues (hey — I haven’t finished my morning coffee yet), we didn’t experience any problems. There were no joints creaking (other than our knees), and the step stool held together just fine. That being said, were the stool plans modified and the front glue joint were thus shorter, less long-grain-to-long-grain contact could present a problem — we wouldn’t recommend less than 2-1/2". And of course, it is historically accurate to have an interior side rail. So if you have any concerns about the construction integrity (or simply want a more traditional look), add an interior rail across the panel glue-up on both sides, perpendicular to the bottom front horizontal support. You might also consider moving the back horizontal support to be parallel with the bottom front horizontal support, thus forming a square, and keeping the lines less cluttered (you can see an example of this construction in the Shaker Workshops catalog). But, we had 550 pounds worth of editors on our stool (and no, I’m not giving you the breakdown of who weighs what), so I feel confident that it will hold. — Megan Fitzpatrick Read other entries by Megan Fitzpatrick
Tuesday, October 30, 2007 10:22:39 AM (Eastern Standard Time, UTC-05:00)
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