Subscribe | Renew | Give a Gift

Popular Woodworking Editors' Blog

Sign In  
# Tuesday, October 14, 2008
Clamp Week At Popular Woodworking


“You can never have enough clamps.” I’ll bet many of you know from whom that quote came (read below if you haven’t a clue). And I would also bet you think that is a sound woodworking statement.

Well last week was clamp week at Popular Woodworking. A few weeks back, literature came in from Lee Valley about a new German-built Aluminum Assembly Clamp that had me immediately contact the company for a sample to review.

The Aluminum Assembly Clamp is a type of bar clamp, but with this clamp there is no handle to twist to tighten like a K-body clamp. Also, this is not a standard squeeze clamp that requires you to pump the handle to tighten. Clamp action on this clamp is best described as similar to closing a set of locking pliers. And yes, as you can on locking pliers, you can adjust the amount of clamp pressure. While I don’t see the value of adjusting clamp pressure as it pertains to the project, I do see that not all us woodworkers have the same hand strength and this adjustability makes using these clamps as individual as are our projects.

What makes this clamp easy to use is the slide action of the movable jaw. Pull the jaw tight to your work, then squeeze the handle closed and the pressure is added. A simple dial of the thumbscrew on the movable jaw changes the pressure.  I don’t think these clamps would be your “go to” clamp for gluing panels, although they certainly would work if you have a proper fit to your boards and enough hand strength to close the clamps using higher pressure, I do see great use in the shop as quick clamps that hold things in position – think in place of F-style or wooden handscrews.

Aluminum Assembly Clamps are available in 6", 12", 18" and 24" lengths each with a throat depth of 3-1/4". These clamps cost from $21.50 - $28.50. Lee Valley has a special offer until October 26, 2008 – a set of four, two 18" and two 24" clamps for $108.

New samples from Bessey also arrived. The Bessey clamps include two versions of the VARIOCLIPPIX – a single sliding jaw that opens to 4" and a two-sliding-jaw design that opens to 6-1/2". (A 2-3/8" clamp is also available.)

When you first look at a VARIOCLIPPIX, you wonder how these clamps should be used. They are a step above regular handspring clamps due to the wider opening width, for sure. Regular small spring clamps open to 2". Larger spring clamps open to 3", and if you’ve used larger spring clamps, you know how difficult it could be to squeeze the clamp open to its full potential. VARIOCLIPPIX clamps are the size of small handspring clamps, but they open to clutch onto wider assemblies. The product is manufactured of glass-filled nylon for strength and features two component handles for an ergonomic grip.  

Using these clamps is interesting, too. Of course you could slide the jaws out to their fullest extent and use the clamps at that setting. But it makes more sense, and increases clamp strength, if you only open the clamps as wide as necessary. If you need 4", open the adjustable jaw to accept 4". If you need the maximum of 6-1/2", open them up and clamp down.

VARIOCLIPPIX clamps are available from $6.50 - $8.50 at Lee Valley (3" plastic spring clamps set you back about $3.40 each). Some VARIOCLIPPIX sizes are available at Amazon for slightly less. Where were these clamps when I built the Baltimore Card Table in the June 2005 Popular Woodworking (issue #148)? I could have used a 6-1/2" version to clamp and hold the top row of apron blocks as my glue dried.

Another Bessey clamp sent in for us to examine is the Step-over clamp (see the pictrue at top). This clamp is best described as an F-style clamp with a semi-circle head bend. The 3/16"-thick x 5/8"-wide plated steel bar is bent in a semi-circle design to form the fixed jaw. The sliding jaw is that of a standard F-style clamp.

The step-over idea is so you could reach over say a lip on a turned-edge tabletop or something along those lines. These clamps open to a maximum of 4" with a depth of 1-3/8". That won’t step over much. I’m not big on that application, but I do see how that is supposed to work. For me, I see these clamps being used as one would use F-style clamps – again, a way to quickly grip and hold stock or parts.

By the way, the quote from the beginning of this entry is something heard in many episodes of The New Yankee Workshop, said by Norm Abram.

For more information about Bessey Clamp pricing, click here Q4 Bessey Clamp Flyer.pdf (134.16 KB)

— Glen D. Huey

Read other entries by Glen D. Huey
Bookmark and Share
Tuesday, October 14, 2008 2:09:53 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [3] 
# Friday, October 10, 2008
A Devil of a Spade Bit?

Spade bits are not necessarily the first drill bits you look toward when drilling holes while woodworking, but we all have a few sizes at hand. I generally turn to spade bits for specially-sized holes. If I need something slightly undersized, say just below 3/4", I’ll buy an inexpensive 3/4" spade bit, then do a bit of grinding (at a disc sander, if you must know) until the bit is the correct size for my task. I use the bit, then drop it into my drawer full of other partially-mutilated spade bits.

A good idea is to mark the bit with a black permanant marker so you can recall the size at a later date, if you should ever need that specific size bit again.

The folks at Bosch have taken the lowly spade bit to new levels. Bosch just introduced a new type of spade bit called DareDevil. This funky-looking bit shows a number of improvements the company says will “take performance to another level.”

Patented features abound with this bit. First, Bosch has brought innovation to the ordinary spade bit with the first ever full-cone, threaded tip. (Click here for more Bosch innovations.) Woodworkers have had those tips on drill bits – auger-style bits – for some time (see photo below). In fact, Craftsman has a line of spade bits, both regular and stubby designs, that have a self-feed tip, but the tip is only threaded on two edges; it’s not a full cone.

Additionally, the DareDevil spade bits have a patented, contoured paddle. According to the company, “This wave-like shape speeds up chip removal, adding to the speed of the bit.”

If one of the reasons you’ve moved away from drilling holes with spade bits is due to the average, or sometimes less than average, hole quality, Bosch suggests you take another look. The DareDevil bits, with the spur and reamer design, not only scores the wood leaving a clean entry, but the exit hole exhibits less tearout due to angled cutting edges.

DareDevil bits are available in lengths of 4", 6" and 16".  They are sold individually or in eight different packages and range in price from as little as $2.56 for single bits to full packs priced above $45.

We’ve been promised a few samples, so when they arrive, we’ll drill a few dozen holes, compare bits and report back to you.

How about it? Are spade bits a part of your regular drilling gear? Do you manipulate these bits to special sizes? If so, where do you use these bits? Leave a comment. We would like to know.

— Glen D. Huey


Read other entries by Glen D. Huey
Bookmark and Share
Friday, October 10, 2008 3:03:32 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [6] 
# Thursday, October 09, 2008
Bicycle Lathe Plans

Don Weber’s Bicycle Lathe article in the August 2007 issue (#163) sparked a lot of interest and questions (which you can read here). Don has just sent me hand-drawn plans for the lathe, which I've posted here for free download as a pdf (with my apologies that the lines are light and bit hard to see).

bike lathe drawing.pdf (1.38 MB)

— Megan Fitzpatrick

Read other entries by Megan Fitzpatrick
Bookmark and Share
Thursday, October 09, 2008 2:55:09 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [2] 
# Tuesday, October 07, 2008
100 Words About Your Vise-Grips Could Win You $25,000

Vise-Grips aren't a woodworking tool, but I'd be hard-pressed to do woodworking without them.

Whenever I break a screw head off, I reach for these adjustable locking pliers to get myself out of trouble. Whenever we have a weird bolt or nut that needs wrenching on a machine, my old Vise-Grips are never far away.

If you have a similar affection for this tool, you should check out a contest being run by Irwin (makers of Vise-Grips) that ends Oct. 31. If you have a good story you can tell in 100 words or less about how Vise-Grips got you out of a jam, you could win a custom motorcycle or $25,000. There also are other prizes and ways to win some tools instantly.

Check out all the details on the Irwin web site via this link. And if you win, be sure to stop by the office and give us a spin on your new ride.

I wish I had a story about how I delivered our second child in the wilderness with the help of Vise-Grips, but my best story won't win me squat. But here it is: Until two weeks ago, a pair of Vise-Grips served as my window crank in my 1968 Karmann Ghia. Yawn.

— Christopher Schwarz


Read other entries by Christopher Schwarz
Bookmark and Share
Tuesday, October 07, 2008 3:49:49 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [3] 
Free Digital Download with Any Purchase
From now through the end of October, you can get a free Digital Download with any purchase in our Popular Woodworking Shop. This time we've made it easy for you – there's no coupon codes to worry about. Simply add any item you wish to purchase to your cart, and then select one of our most popular Digital Downloads as a free gift.



After you've placed your order, you can find all of your digital downloads by clicking on "My Account" (located in the upper-right part of the screen) and selecting Downloads.




Digital Downloads are a great way to quickly access that tidbit of woodworking knowledge you need (nowadays I find it hard to live without my copy of the 8-year CD). So we hope that you will enjoy your free Digital Download.

– Drew DePenning



Bookmark and Share
Tuesday, October 07, 2008 3:37:53 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [1] 
Fun Facts From The Woodworker's Encyclopedia
Learning doesn't have to be boring. In fact, it can be a lot of fun. Graham McCulloch, author of the new Popular Woodworking book, "The Woodworker's Illustrated Encyclopedia", not only thinks learning should be fun, but he decided it should be fun to teach as well. In keeping with that concept, he dropped a number of Fun Facts into the book. I'll be the first to admit that he may have had some fun with the truth on one or two, but it does make learning fun. Take a look at a sampling of some of the fun found in "The Woodworker's Illustrated Encyclopedia". Oh, and there's actually a lot of very serious and useful information in the book, too.

- David Thiel, Editor, Popular Woodworking Books

AXE
The axe has some notorious historical moments. When young George Washington’s father asked him if it was he who cut down the cherry tree, he replied, “I cannot tell a lie, Pa, I cut down the cherry tree.” These words are now deeply embedded in the historical lore of the United States. “Lizzie Borden took an axe and gave her mother 40 whacks, and when she saw what she had done she gave her father 41.” Or so goes the limerick of the infamous Elizabeth Borden axe killings that occurred in Fall River, Massachusetts in August of 1892.

TREE RUSTLING
In Quebec and New Brunswick thieves steal into maple sugar tree groves at night and with axes or machetes, quietly strip the bark off randomly chosen sugar maple (acer saccharum) trees. By doing this they can tell if the tree has a much-valued bird’s eye pattern to it. They will then fell the tree and cut it into logs and later into boards for sale. A full tree of boards could yield as much as $10,000. The sad thing, though, is that the trees that are stripped and are not bird’s eye will soon die. They will not produce any more Maple Syrup.



CIRCULAR SAW
In 1813 a Shaker-Sister by the name of Tabitha Babbitt was working at her spinning wheel and watching some men in a nearby sawmill. The men were struggling with a two-man pit saw that was being used to rip logs into lumber. She combined some of the elements of the spinning wheel, made a circular steel disc and cut sharp teeth on the perimeter. This was the first record of a circular saw blade in the U.S. Her religion prevented her from applying for a patent.

Sister Tabitha is also credited with inventing the cut nail.
Apparently unknown to the good Sister, an Englishman named Samuel Miller apparently also invented the circular saw blade 33 years earlier in 1777.



DOVETAIL
The dovetail joint dates back to the first dynasty of ancient Egypt and has been found in furniture that was entombed with mummies from that era. The dovetail joint has also been found in the tombs of classical Chinese emperors.



DUCT TAPE
A cloth–backed adhesive tape rumored to be discovered by the famous Greek tycoon, Aristotle Duct in A.D. 1042. Ari discovered this by accident while walking through clear-cut pine trees on the way to his newly constructed subdivision. Apparently, some pine tar stuck to the hem of his Armani–designed toga. At the same time,  the strap on his Florsheim sandal broke. Ari tore the tar covered hem from his toga and used it to repair the sandal strap. He immediately asked Armani to produce rolls of this tape in a variety of colors. Ari’s contemporary, Archimedes, was building some sluices that leaked water terribly, and Ari’s new tape came to the rescue. The rest is history. It was through great difficulty that the author was able to obtain this autographed photo of the reclusive Duct.


P.L. ROBERTSON
In 1908, P. L. Robertson began to manufacture a square recess impression in the head of a screw in Milton, Ontario, Canada.  At that time, it was a revolutionary change in the fastener industry. Although Americans, in general, were reluctant to adopt the new screw, Robertson convinced the Ford Motor Company to use the screw in manufacturing the Model T. Ford realized the enormous savings the screw would provide because it would not ‘cam out’. Ford and other automobile makers wanted some control over the manufacturing process, but Robertson staunchly refused. Although the Robertson screw was widely accepted in both Canada and Britain, the Americans were slow to use them. The first patent for the Robertson screw and screwdriver was issued in 1909, and the last patent expired 55 years later in 1964. P.L. Robertson screws and screwdrivers carry his name to this day. Now, square drive screws and screwdrivers are in wide use, and they are still made in Milton, Ontario.

It is important to note that the Robertson screw recess is tapered inward and that design helps to secure the screw to the driver. Most copycat manufacturers have neglected to add this important feature.

To Order "The Woodworker's Illustrated Encyclopedia", click here. For information on other Popular Woodworking Books, visit our bookstore by clicking here.




Bookmark and Share
Tuesday, October 07, 2008 10:29:34 AM (Eastern Daylight Time, UTC-04:00)  #  Comments [2] 
# Monday, October 06, 2008
SawStop Contractor Saw: Assembly



If there’s a tool out in the woodworking arena that garners more attention these days than SawStop, someone please bring it to my attention. I see scads of responses on most forums about these saws and when I’m out talking with fellow woodworkers, I inevitably get asked about SawStop saws.

Recently, SawStop introduced a contractor saw. As I assembled this new machine in the Popular Woodworking shop, I thought a few photos and some first impressions I had during the process would be of interest.

Click here to read more. And, if you have a comment or questions, please click "comments" below and post you thoughts.

—Glen D. Huey


Read other entries by Glen D. Huey | Read other Tool Tests
Bookmark and Share
Monday, October 06, 2008 2:54:14 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [2] 
# Wednesday, October 01, 2008
Squiggle Wood

One of the best things about this job is that every week, mysterious boxes arrive and we get to open them. Inside we usually discover some of the newest and coolest tools about to hit the market; then we get to run into the shop and play with them, and write about them for you. But a box that arrived last week from John Economaki at Bridge City held something even better (at least to my childlike mind) – “Squiggle Wood.”  

This 6" piece of 3/8"-thick beech (I think it’s beech) has a series of 88 evenly spaced alternating kerfs (44 on each side), that allows it to bend in both directions, and side to side (to a point). I don’t know that it has an intended use, but it’s ideal for rapping people on the head when they’re late with stories. And really, like my old Slinky, it’s just entertaining (both the Squiggle Wood and thwacking my fellow editors).

John cut this little piece of fun on the new Jointmaker Pro, a precision machine that uses an upside-down Japanese handsaw blade to make unparalleled glass-smooth cuts for joinery dovetails and more. Plus, it’s virtually dust-free and whisper quiet. We wrote about it in earlier blog posts, which you can read here. Even more fun, however, is to visit YouTube and watch the videos John posted of Squiggle Wood in action (no really, it’s in action).

I've been trying to come up with uses for Squiggle Wood, in addition to the aforementioned sap. A bit longer piece could make a nice bracelet. Or it could be the veneer substrate for a round dollhouse tabletop. Or...what do you think? The person who posts the best idea below (by Oct. 15) will win this piece of Squiggle Wood. My fellow editors will be happy to see it go.

– Megan Fitzpatrick


Read other entries by Megan Fitzpatrick
Bookmark and Share
Wednesday, October 01, 2008 2:19:17 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [6] 
# Monday, September 29, 2008
Tool Review: New Digital Miter Gauge



In 2005, Colorado Springs, Colo., inventor Mario Salazar, along with his business partner (and wife) Tia, applied for and received a patent for a digital miter gauge. Salazar felt the world of woodworking needed to arrive in the 21st century, so he added digital technology to a miter gauge.

At the 2006 International Woodworking Machine & Furniture Supply Fair, Salazar’s digital instrument was displayed. The miter gauge caught the eye of a supplier to retailing giant Sears and the company's Craftsman line of tools. The rest, as they say, is history. (For more information, click here.)

Today, Sears offers a Craftsman Digital Miter Gauge. This gauge enables woodworkers to measure angles at a table saw in less than six seconds. This gauge is easy to use – although it can be a bit fussy – and has an accuracy of +/- 0.1º with readout between 50º to the left or 50º to the right of zero.

The digital head fits to a bar with three adjustable expansion points to achieve an accurate fit to a standard T-slot or non-T-slot miter slot. Also included is a 15"-long extruded-aluminum fence and a locking lever to hold the setup in place. The lock holds securely; I cannot move the angle once it's tightened. The digital readout screen is a 2" LCD, backlit screen that operates on two AAA batteries.

I found the digital setting for an angle cut to be rather difficult to nail down to the final tenth degree. The tool jumped from 22.4º to 22.6º, skipping past the 22.5º for which I was searching. Would cutting angles on my mouldings at 22.4º frustrate me? I think not. I’m not that meticulous. Before digital readout, I doubt I could have dialed in a specific angle any better. But, I’ll bet there are woodworkers out there who will spend an extra 10 minutes to arrive at an angle that's dead-on. If that’s you, you may want to think a second before running out to make this purchase.

I did find this miter gauge to be easy to use when setting the blade tilt. What? That’s right, this gauge, with the addition of an included magnetic accessory bar, can be used to adjust blade tilt. Move over Wixey. Look out Tilt Box. This tool does double duty.



In the photo, the digital LCD readout is upside down. A simple tap of the power button and the readout flips so it's easily legible.

Lower the blade height, snap the magnetic bar onto the gauge bar as well as against the blade while allowing the fence to rest on your tabletop. Then zero out the display. Next, read the angle as you tilt the blade to your needed angle. Each tenth-degree change in angle is marked by an audible click. Again the tool was a bit fussy, but by using the table saw wheel to make the adjustments, I was able to sneak up on the desired angle.

The Craftsman Digital Miter Gauge is available at Sears stores or online at sears.com for $80 (click here). It’s a complete package, but I’m not fond of aluminum fences, so I would chuck that fence in favor of a squarely milled piece of hardwood.

—Glen D. Huey


Read other entries by Glen D. Huey | Read other Tool Tests
Bookmark and Share
Monday, September 29, 2008 2:33:58 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [3] 
Greene and Greene Everyday Slide Show
Being inside a truly great house is like being transported to another world. The vision of the architect and the hands of the craftsmen create something that is set apart from the rest of the world. Visiting Gustav Stickley's Craftsman Farms, or Frank Lloyd Wright's Fallingwater is an unforgettable experience. But sometimes it all comes apart as you enter a kitchen or bathroom. The magic disappears when you see what looks like a typical room of the period. You're no longer part of a masterpiece, you could be anywhere.


Unless you happen to be touring one of the homes designed by California architects Charles and Henry Greene. In these houses, it is obvious that they didn't go off the clock when it came time to design the rooms that the public would not normally see. I became aware of this the first time I visited the Gamble House. I had driven from Las Vegas on a Saturday morning, and was killing time in the bookstore waiting for the tour to begin. The bookstore is located in what was the garage, and the restroom in the bookstore is in nearly original condition. As I was leaving the restroom, I noticed a very nice medicine cabinet.

Now the restroom in the garage is probably one of the last details to be considered in designing a 12,000 square foot house and all of its furniture. But not to the brothers Greene. In our November issue is the third and final installment in a series of articles by David Mathias on the work of Greene and Greene. In August, the series began with an overview, and continued in October with a close look at details and joinery. Our final installment looks at kitchens, baths and doors-the everyday items most architects ignore or gloss over. It's an interesting look, and many of the photos and rooms have not been seen in print until now.

The November issue is on its way to subscribers, and should be on newsstands in the next couple weeks. (The Gamble garage restroom cabinet is on page 68) In the meantime, we have on online slideshow of photos we didn't have room for in the magazine.
click here to view the PDF slide show(1.08 MB)

Bob Lang

Read other entries by Robert W. Lang
Bookmark and Share
Monday, September 29, 2008 12:12:01 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [3] 
Google Sponsored Links
Sponsored Links