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# Monday, March 09, 2009
Sneak Peek at New Arts & Crafts Book

In July, Popular Woodworking Books will publish "Grove Park Inn Arts & Crafts Furniture." If you’re not familiar with the location (host site for the annual Arts & Crafts Conference), let the author (Bruce Johnson) fill you in a bit… 


When in 1988 I organized the first Arts & Crafts Conference and Antiques Show to be held at the Grove Park Inn, very few Arts & Crafts collectors had heard of the historic hotel, and fewer still had ever visited it. A few dedicated Roycroft collectors knew that in 1913 the Roycroft Furniture Shop and the Roycroft Copper Shop had furnished all of the lighting and much of the furniture for the 150-room hotel, but what few outside of Asheville, N.C., realized is that from 1984 through 1988 the Grove Park Inn had purchased scores of antique Arts & Crafts settles, sideboards, library tables and Morris chairs for their two new additions.

When Arts & Crafts collectors arrived at the Grove Park Inn for the first annual Arts & Crafts Conference in February of 1988, they discovered a treasure trove of Arts & Crafts furniture. Examples of Roycroft, Gustav Stickley, L. & J.G. Stickley, Charles Limbert, Stickley Brothers, J.M. Young and Lifetime furniture filled the rooms, restaurants and hallways, giving the Grove Park Inn the distinction of having the largest Arts & Crafts collection of furniture and lighting in the country.


Each February since then collectors from across the country and around the world have come to the Grove Park Inn each February for the national Arts & Crafts Conference. They come to experience the historic Arts & Crafts hotel, to inspect and enjoy its Arts & Crafts collection and to make and renew friendships with their fellow Arts & Crafts enthusiasts. Their love and admiration for the craftsmanship and the simple, yet elegant designs which set the Arts & Crafts style apart from others brings them together in the one place which, since 1913, has been known as the most famous Arts & Crafts resort hotel in the world.

And while the history of the hotel and its famous guests has been chronicled in
"Built for the Ages: A History of the Grove Park Inn," the Arts & Crafts furniture and lighting which complement its architecture has always been deserving of its own book.
— Bruce E. Johnson



Grove Park Inn Arts & Crafts Furniture includes the history of this unique resort, through good times and bad, as well as a visual tour through the hotel and its furniture collection. For the furniture builder, the book includes detailed scaled drawings and photos for building 10 of the most significant pieces in the Grove Park Inn's collection (including the GPI chair and hall clock, pictured above). Look for more information on this title in the coming months. Or check online in June for ordering information.

— David Baker-Thiel



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Monday, March 09, 2009 11:46:49 AM (Eastern Standard Time, UTC-05:00)  #  Comments [0] 
# Friday, March 06, 2009
Woodworking Pet Peeves

One of the great things about writing a blog is that you get to go off on stuff once in a while. Today is my day. And you, the readers, can read along and agree, call me an idiot and shake your head at my blathering, or in this case, I hope you use the comment section to add your own disgruntled responses.

Here goes. On the drive into work in the morning, I listen to talk radio. In Cincinnati, the major talk radio is WLW (a 50,000 watt giant that’s heard from Texas to New England overnight and throughout the Tri-state area all day). This morning, in an ad for a restaurant or some food-selling establishment – I didn’t catch the name because my head exploded when I heard the first sentence – the announcer told me the product included CHERRYWOOD-smoked bacon between two waffles and blah, blah, blah.

Notice capitalization of cherrywood – that means I'm yelling. It's my biggest woodworking pet peeve. We don’t say walnut-wood, tiger maple-wood, or poplar-wood. Why in the world would you say cherry-wood? Do we not know that cherry is a wood? If the script would simply read “cherry smoked bacon” would you have thought that some dude known as Cherry was smoking the bacon? As interesting as that mental image is, I think not.

Please, help an aging woodworker. Don’t say or write (I have read this many times in woodworking forums) or refer to cherry as cherrywood. It’s not a word. Spell check is telling me that.

On to pet peeve number two, "Amish-built." This is something I hear from a bedding manufacturer. Its frames are handcrafted, Amish-made frames. Like that’s suppose to make me think the construction is so much better than frames made by non-Amish. No offense to the Amish, but many woodworkers build better than the Amish. While there are very good Amish woodworkers, there are Amish woodworkers that build junk.

First of all, I’m not so sure the Amish build those frames. It could well be the Amish or it could be some person in a factory in Kookamunga using an air-powered nail gun to bust out 90 frames per hour. How would we know?

And, if it’s proven that these frames are Amish-built, should that impress us? Do you think we’ll visit museums in the future to view Amish furniture the way we study Shaker work? Again, I think not.

These are but two of my woodworking pet peeves. I’ve heard others suggested in the office, but now is the time for you to add your favorites. Go ahead, it’s Friday, cleanse your mind for the weekend. Leave a comment to post your woodworking pet peeves.

I hope we get an ever-growing list. I need a few more things to listen for while I make way to and from work.

— Glen D. Huey

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Friday, March 06, 2009 10:29:07 AM (Eastern Standard Time, UTC-05:00)  #  Comments [28] 
# Tuesday, March 03, 2009
Router Table Revisited


Sometimes you just have to do it. For the past few months, whenever I walk into the woodworking shop in my basement and see the router table I built for my book Cutting-Edge Router Tips & Tricks, I say to myself, “I should paint that table and organize the router bits that have been tossed in the drawers.”

Don’t get me wrong. I don’t abuse my tools, but my router bits need a place to live in comfort. The drawers on my router table are too small and the lower drawer is too big. (Yes, too big. It doesn’t lend itself to storing much more than a couple feather boards and some dust. Putting router bits in there doesn’t work as well as I thought it would.)

On the plus side, the table has a really neat router carriage that adjusts the height of the router by simply turning a wrench while the top is closed. The carriage is housed in the cabinet. The top is hinged and opens up to reveal the carriage, which makes changing the bits as easy as grabbing a couple wrenches.  

As I was walking around the table a few weeks ago, I thought, "You know Jim, this could be a good-looking router table. All you have to do is rebuild it." Ah ha! Rebuild it! I’ve got plenty of time. I only have four guitars in various stages of completion, a travel trailer to finish (I’ll say more about that in a future blog – it’s been a great project to make.), a toilet to fix, a blog to finish….

So, I made the only decision I could make – I will redesign then build a new, improved router table with drawers that hold tons of router bits, collets, bearings, wrenches and featherboards. I want to keep the router carriage; it works so well I don't see the need to mess with it.

It took some time to get the redesign to a point where I felt it was what I wanted. Google SketchUp has been my friend through that process.

This week’s newsletter from Popular Woodworking has my first installment of three that will show you how to build this new router table. After the third one, I’ll fix my toilet.

— Jim Stack, editor, Popular Woodworking Books




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Tuesday, March 03, 2009 1:47:17 PM (Eastern Standard Time, UTC-05:00)  #  Comments [1] 
Professional Furniture Maker's Book Collection

Rob Millard makes his living building reproduction furniture for clientele around the country. He has written a number of articles on furniture design, techniques and construction, most recently for Popular Woodworking. Although he builds pieces from most periods, his attention and focus are Federal designs.

Books have always been an important part of my life. No matter what I have been interested in, most of my understanding of the subject has come from books. This has been especially true with woodworking, which explains the 100 plus volumes on my shelf.

I can remember when I decided to make reproduction furniture, the influence some of those books had and still have on me. Picking a few favorites is difficult. Some are on the favorite list out of nostalgia because they remind me of the days when everything was new (to me) and exciting; titles in this category are the New Fine Points of Furniture, Early American by Albert Sack and American Furniture of the 18th Century by Jeffery P. Greene. The Sack book gave me an understanding of regional differences and exposed me to furniture types I had never seen before. The Greene book provided an understanding of the “how” of period furniture construction, which I spent hours absorbing. The 10-volume set, American Antiques in the Israel Sack Collection, is an expansion on the theme of New Fine Points of Furniture, Early American book and is certainly among my favorites.

From there my list of favorites goes to The Treasures of State, which showcased some of the finest furniture of the period that interests me most. This book also sparked my interest in collection catalogs, which typically feature the best of the best along with excellent photos and construction details. In the catalog category, I’d have to list The Furniture Masterworks of John and Thomas Seymour by Robert D. Mussey Jr. as my favorite, but I also find American Furniture from the Federal Period by Charles F. Montgomery, American Furniture in the Metropolitan Museum of Art (despite a total lack of Federal furniture) and the Work of Many Hands: Card Tables in Federal America, to be books I refer to constantly.

From the perspective of general woodworking books, I gained considerable knowledge from The Encyclopedia of Furniture Making, by Ernest Joyce, Woodwork Joints and Practical Veneering, both by Charles H. Hayward; if I have a question about a woodworking procedure, it can almost certainly be found in one of these three books.

I could go on, because each book has something to recommend it, and I haven’t even mentioned the many helpful magazine articles I have in my library.

— Rob Millard

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Tuesday, March 03, 2009 8:31:34 AM (Eastern Standard Time, UTC-05:00)  #  Comments [0] 
# Monday, March 02, 2009
Time for Spring Cleaning and a New Contest
The shop here at Popular Woodworking is an interesting place and when people drop in to visit for the first time, they are anxious to see it. Typically, first-time visitors say the same things.

 "You would never think a shop like this would be in a building like this." This is understandable, as our offices are in a semi-suburban office building, and our shop occupies one corner on the ground floor. The next comment is usually related to the visitor recognizing something they have seen in the magazine, such as a workbench or a toolbox. "So that's the Roubo." The size of the shop (rather small) is almost always mentioned. And there is one topic that I'm sure every visitor notices, but so far only one has mentioned out loud. I'll get to that in a minute.



Our shop wouldn't seem so small if it were just a working shop, but given the nature of the business we're in, it is also our photo studio, testing laboratory, occasional conference room and lounge. The only loading dock in the building is out our back door, so now and then some other department will need to send or receive a truckload of stuff. So we deal with some issues other shops don't have. I won't call them problems because that would be complaining, and we have nothing to complain about.

Other magazines list a position of "shop manager" or something similar on their mastheads. We don't have one, and can't imagine what we would do with one. We take care of our own equipment, build our own projects and try to keep things orderly. But we have to rearrange on a regular basis to accommodate incoming equipment, new projects and things such as cover shoots. Maybe a shop manager could find a better method than we have developed. We tend to clean the corner we intend to photograph and push everything else out of the way. To the keen disappointment of our art director, we are not the tidiest people in the world.

This is the issue that only one brave soul has mentioned when visiting our shop, and the way he put it was, "Man, you guys are a bunch of slobs." In our defense, he had dropped in unannounced on a bad day, but truth be told, he is right. It's time for us to clean the shop.



One of the things that works against orderliness is the fact that people keep sending us stuff. Manufacturers want us to test the latest and greatest tools, and we never know what to do with them when we're done. Again, this is not a complaint, but when it's time to clean, these things have to go somewhere. And for every new table saw or whiz-bang router joinery jig that shows up in our mail room, we receive three or four cordless drills. It's understandable; cordless drills are an incredibly popular tool, and tool companies are constantly competing to come out with a newer, better model. Over a year's time, drills add up.

So here's where the contest starts. Some time between now and April 1, we will be having a grand and glorious cleanup of our shop. To make it entertaining, we're going to count how many cordless drills we have in our possession. We honestly don't have a clue, but we know they are everywhere. And we thought it might be fun to let our readers guess how many there are.

Submit your best guess via e-mail by midnight on March 31, 2009. Also, include your name and a way to contact you. On April 1, 2009 we'll announce the winner,  who will receive (and this should come as no surprise) a new cordless drill kit. Only one entry per reader please, and if there is more than one correct entry, we'll make a random selection from them.

In between now and then I'll post more photos like this to help:



How many cordless drills do you see in the pictures above? How many more do you think we have lurking about the shop?

-- Bob Lang



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Monday, March 02, 2009 11:46:21 AM (Eastern Standard Time, UTC-05:00)  #  Comments [17] 
# Friday, February 27, 2009
Building a New Bookcase


See the glaringly obvious L-brackets in each corner and the triangular pieces of plywood in the top back corners that keep this monstrosity from racking? I can't take it any more!

For the February 2009 issue of Popular Woodworking, I built a Shaker stepback to house my television and assorted A/V equipment. Sure, as a woodworker (and a persnickety person in general) there are small areas of the project with which I'm unhappy – one door is a wee bit racked, and the upper case doesn’t sit seamlessly on the lower case. But, these are fixable problems, and it looks a heck of a lot better than the old rickety table I was using as a TV stand (under which was stacked the cable box, DVD player, VCR and stereo).

The biggest problem with the stepback, however, is how atrocious the shelves on the other side of the fireplace now look. They never actually looked good (after all, I made them 20 years ago from Borg-bought dimensioned pine and L-brackets). They've held together for two decades and held a lot of books in their lifetime. But the death knell is beginning to toll.

For the last few weeks, I’ve been designing a bookcase that sits on a slightly deeper lower case piece with two drawers in it (to help overcome the inherent instability of an 8'-tall shallow piece). I believe the form is actually called a “biblioteque.” I call it a vast improvement, even though I’ve barely gotten started.

Yesterday and today I milled the stock and glued up all my panels… then I cheated a bit by taking advantage of Glen Huey’s wide-belt sander to get things to final thickness. By the time I leave work on Monday afternoon, I plan to have the lower case completed, drawers and all. At left is a rough SketchUp drawing, though the backboards and drawer knobs aren’t shown. The poplar backboards will be shiplapped with a bead detail, then painted creamy white. The rest of the piece is cherry, finished the same way as the stepback. Best of all, the new piece will hold twice as many books, and the drawers are a perfect storage solution for my new kitten’s toys (her name is Viola, and she’s pictured below).

— Megan Fitzpatrick, managing editor


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Friday, February 27, 2009 7:02:36 PM (Eastern Standard Time, UTC-05:00)  #  Comments [4] 
# Thursday, February 26, 2009
Not a Problem
There is a T-shirt in the back of my closet with the phrase He Who Dies With The Most Tools Wins. We joke here about our various "problems", as in "Chris has a saw problem", and we get nutty some times when we learn about new tools, racing to get our orders in before announcing something publicly. Of course, in our world this behavior is perfectly normal, but we do have to deal with wives and others who don't always share our world view. When dealing with them, our motto is; There is No Substitute for a Good Excuse. As a service to our readers, here is one of my personal favorite excuses:

I'm not so bad if I can find someone else who is worse.



The picture above is from a British auction site, and it is but a snippet of one man's attempt to beat us all. The gentleman has gone on to a better place, and his executors have put his collection up for auction. Here is a link to the online catalog, some 900 lots and well over 1000 tools.

Spend some time drooling, maybe place a bid on something you really need and if anyone ever criticizes your need for more tools, point them in this direction. You're not so bad after all, you're OK, but that guy . . .

--Robert W. Lang

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Thursday, February 26, 2009 2:09:22 PM (Eastern Standard Time, UTC-05:00)  #  Comments [3] 
WoodTalkOnline, Acanthus Workshop & PW Contest

The guys pictured here are not Woodworking’s Most Wanted. But if you can answer questions about them, the payoff might be big. The contest is under way.

The Rules
The contest opened with last night’s Wood Talk Online show. The trivia questions are about Marc Spagnuolo, Matt Vanderlist, Chris Schwarz, Chuck Bender, Bob Lang and Glen Huey. All of the answers to the questions can be found somewhere on any of the websites (check the blogs first, but don’t forget Popular Woodworking’s article index).

Entries must be emailed to WoodTalkOnline@acanthus.com by 5 p.m. on March 10, 2009. I’m sure most of you will dig up the correct answers, so in the event of multiple entries with all correct answers, a random drawing from those entries determines the winner. The winner is announced on the next Wood Talk Online episode.

The Prize
The winner will choose a free weekend Fundamentals class at The Acanthus Workshop (all materials included) and $200 toward travel and lodging expenses. Basically, that’s a free class depending on where you originate.

For information on the Fundamentals class and schedule at Acanthus, click here. And if you missed the episode last night, go to Wood Talk Online and download or listen to the podcast – it’s episode 51.

Ready to begin digging up answers? Here are the questions.

1. What city was Chris Schwarz in when he fainted during a woodworking demonstration?

2. In what city was Chris Schwarz when he had an expensive infill plane stolen right under his nose?

3. Where did Bob Lang go to High School?

4. Chris Schwarz has referred to Bob Lang’s taste in music as 60-70s rock and roll, but the only musical artist Bob has ever referred to in the blog is from a different genre and era. Name this musical artist.

5. Bob Lang has published 7 books, 5 of them about the Arts & Crafts period of the early 20th century. Name the others.

6. In what industry did Marc Spagnuolo work before becoming a professional woodworker?

7. What instrument does Marc Spagnuolo play?

8. What was the name of Marc Spagnuolo’s furniture business?

9. What piece of furniture did Glen Huey build, with help from his Father, when he was 13 years old?

10. What piece of furniture was the first to put Glen Huey on the cover of Popular Woodworking?

11. What is Matt Vanderlist’s day job?

12. What is the name of the German shop teacher Chuck Bender had in high school?

13. What other business did Chuck Bender have in addition to furniture making?

14. What special event in Chuck Bender’s son’s life did Chuck blog about?

15. After 10 years in what town did Chuck Bender move his shop to its current location?  

Good luck to all and don’t forget to email your answers to WoodTalkOnline@acanthus.com by 5 p.m. on March 10, 2009.

— Glen D. Huey

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Thursday, February 26, 2009 8:31:32 AM (Eastern Standard Time, UTC-05:00)  #  Comments [0] 
# Wednesday, February 25, 2009
Building a Bed, Part 3


This is the third part of a series – actually it's the fourth part because I slipped the Mortise Machine Mortises entry in without a mention of the bed (read that entry here) – about my wife's new bed. Read part one here, and Part two here.

In all the furniture I’ve built in the past, I really feel there are two projects that were exceptional. Translation: I would almost always change something about each and every project I build. Never would I build that same piece the same way.

Most times, I have the project finished before I make that assessment. However, after the holiday weekend – during which I had completed a good part of the work – something bothered me about this bed I’m building. The design was stuck in my thoughts. Where I was at that point with construction is shown below.



What bothered me were the rails of the bed running from post to post and the stiles fitting between those rails. Of course the center stile would fit that way, but the outer two stiles – if viewed without the added posts – would not. Think about a door. The stiles run from top to bottom, not between the rails. It was bugging me, so I made the change. Take a close look at the top photo and you can see the difference. Also, the close up of the headboard (below) shows the construction change.



By the way – I blame this on all the blog commenters who didn’t point out this error in my SketchUp drawing (Hey, I can’t blame myself!). I burnt a Saturday in the shop making the necessary changes, but, as you can see, I did move forward on the project.



I also had a chance to use my favorite router technique, a square platform jig (watch a video here). The rails are too long to stand up and two-step cut the tenons as I normally do. And, before you say it, it’s not easy to push king-size bed rails over a dado stack if you don’t have a sliding table at your table saw. So the jig is the perfect answer.



What’s left on the bed build is to attach the posts. As you can see in the photo above, that’s not an easy process due to the length of assemblies. I have two 84"-long pipe clamps, but those do not stretch the entire length of the head and foot boards. Shown in the photo is my idea as to how and make this happen. I plan to cut a couple biscuit slots into the post and end stiles to help hold things in position as I add the clamps as shown. The problem I have with this scenario is the time it takes to complete. I’ll have to add one post at a time.

Anyone have another suggestion? If so, post your thoughts and let’s see if we can’t knock this build out next weekend. If you remember from the first post (read it here), my client is losing her patience.

— Glen D. Huey

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Wednesday, February 25, 2009 11:27:20 AM (Eastern Standard Time, UTC-05:00)  #  Comments [8] 
Woodworking Magazine Spring 2009 Now Available

Nothing is more fundamental to woodworking than the wood itself, however even professional cabinetmakers struggle with understanding how wood works and how to make it work for them. In the Spring 2009 issue of Woodworking Magazine, we we show you how the way that a tree grows in the woods directly affects the way we design and build furniture. And understanding wood is the first step to building projects that look better, last longer and are easier to build. For more information and to purchase your copy, click here.

— Megan Fitzpatrick, managing editor


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Wednesday, February 25, 2009 10:08:53 AM (Eastern Standard Time, UTC-05:00)  #  Comments [0] 
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