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# Tuesday, May 12, 2009
Meet Thomas Moser at Woodworking in America

The keynote speaker for the Woodworking in American Design conference is Thomas Moser of Thos. Moser Cabinetmakers. Most of us were first introduced to Moser as we read his books. In fact, I remember in my early teens thumbing through my Dad’s copy of Moser's “How to Build Shaker Furniture”. Throughout the years I’ve returned to that book many times.

Like most of us who dabble in woodworking, Moser is good with his hands. He learned the skill by watching and working with his father. As a hobbyist, Moser decided to supplement his income by rehabbing old furniture – a great way to learn and understand furniture design, and to recognize what methods of construction work and what methods don’t. He purchased pieces, then cleaned, repaired and refinished those pieces in his home shop before selling them for profit.

Later, Moser returned to school where he earned a bachelor’s degree from the State University of New York and began a high school teaching career in Michigan. After that, it was on to universities and colleges to earn a master’s degree and a doctorate in Speech Communications. (You know he’ll be an excellent speaker!) All the while, he kept a home workshop up and running to enjoy woodworking.

In the early 1970s, while teaching at Bates College in Maine, Thomas decided it was time to walk away from teaching and begin a new career. In 1973, the Mosers (Thomas and his wife, Mary) opened Thos. Moser Cabinetmakers. The idea was to build one-of-a-kind furniture in Maine. He transformed his hobby into a business. A big business.

At the beginning, his furniture looked similar to the many designs and styles he had worked with and studied throughout the years: Shaker, Queen Anne and others. But that wasn’t the only work Thos. Moser Cabinetmakers did. The company's motto was, "If it's made of wood, we can do it."

During the past 35 years, some of Moser’s designs veered from those early influences and he began to develop a distinct style with a more contemporary look.  Also, the company has grown from a one-man enterprise to employ nearly 100 people. In and amongst that family of employees are three of his four sons – the one son who has moved on is also involved in a woodworking-related business. Today, Thos. Moser Cabinetmakers operates seven showrooms located in Los Angeles, San Francisco, New York, Washington, D.C., Boston, Chicago and Freeport, Maine.

He’ll be joining us at Woodworking in America to talk about his journey. Not only will he share experiences found while building his business, but also his path along the design spectrum. For more information and to get a look at his company’s designs, visit thosmoser.com.

— Glen D. Huey

Photos courtesy of Thos. Moser Cabinetmakers

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Tuesday, May 12, 2009 11:39:49 AM (Eastern Daylight Time, UTC-04:00)  #  Comments [0] 
Galbert Caliper -- The Woodturner's 'Tape' Measure

With measuring devices, you don’t often find a wholly new tool. And this one is so complete a departure in both design and use from that which it improves on. When I first saw the Galbert Caliper its use was not even apparent at first. Let’s face it – most “new” tools are simply evolved from their predecessors. It’s rare that you find an entirely new species. But such is the case with this remarkable new spindle turning measuring tool.

With a traditional turning caliper, you set the opening by measuring, or with a comparative gauging device such as a mating part. The Galbert Caliper doesn’t require a pre-measured size. The user can simply read the current cutting diameter right on the caliper, by following the built-in scale. Want 1"? With the parting tool cutting and the caliper riding in the kerf of the cut, you simply stop cutting when the scale indicator reads 1". Done.

What’s truly remarkable about this tool is that you can move continuously along a turning to cut varied-diameter dimensions using just this one tool. You never need to stop and change caliper dimensions, or have several calipers already set to the dimensions you need, so your work speeds along quickly. You can see this tool in action here.

The inventor, Peter Galbert, is a Windsor chairmaker and his need for speed as a production spindle turner led him to create this clever device. He calls it “the turner’s tape measure” and that’s an apt description. With the tool engaged in the spinning work, it can measure in the 2-1/2" to 3/4" range. To measure between 1/2" and 3/4", you have to remove the parting tool from the work.

The tool is very well made and can be easily calibrated should it come out of register. The Galbert Caliper is currently available at an introductory price of $79.50 plus shipping. According to the Galbert web site, that price will change to $124.99 on July 1, 2009. I was frankly shocked at the introductory price. The soon-to-be-regular price is in the neighborhood of what I expected – and it’s worth it.

— Steve Shanesy

Steve Shanesy is the publisher and editorial director of
Popular Woodworking and Woodworking Magazine, and an avid and accomplished turner. His new DVD, “Turning Basics for Furniture Makers,” will be available in June.


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Tuesday, May 12, 2009 11:32:42 AM (Eastern Daylight Time, UTC-04:00)  #  Comments [0] 
# Friday, May 08, 2009
Not a Cat Wrangler After All

So this was supposed to be an at least vaguely amusing post about Woodworker's Safety Week. You see, Kari Hultman (a.k.a. The Village Carpenter), posted a funny blog entry in honor of Safety Week with pictures of her dogs.

Now, you could say that I'm a bit of an ailurophile – so I came up with an idea (in retrospect, it was an idea doomed from the start), to use one of my cats' paws as if it were a toothing plane. So just before we left work today, Editor Christopher Schwarz (also a cat lover) took a few passes on a piece of pine with a toothing plane, and I took it home to mock up a picture of my youngest cat scratching furrows in the board, then a picture of her claws with little plastic sleeves (cut from coffee stirrers) to show how to properly store your pawlane (say it fast -- it almost works) when it's not in use.

Yeah, that didn't work so well. I have furrows in my arm instead.

— Megan Fitzpatrick


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Friday, May 08, 2009 9:06:52 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [3] 
Do You Collect, Or Not?

Conversation in the Popular Woodworking office this week centered on dust collection, or the lack thereof. It seems that I might be the odd man out due to my reluctance to attach a dust collector to my table saw. Whether I operated in a two-car garage shop or in a fully functioning woodshop that partially filled 4,000 square feet, I never hooked my table saw to a collector.

Why? There are a few reasons. First, I was (and am) leery of stumbling over the dust hose that is always stretched across what seems to be the best pathway to anything on which I am working. Second, if I position a dust collector near the table saw, there would be a time when whatever I am about to cut – or am in the middle of cutting – would have its path impeded by the collector. And third, the 4" dust port on my saw does not allow the dust to fully evacuate the saw’s cabinet, so I am constantly opening the door to dig out the waste.

My solution is to occasionally use a flat stick or cutoff and push the dust out of the base of the cabinet, then sweep up and pitch the dust.

Now I’m asking you: Do you collect the dust from your table saw with a broom or a machine? Please take a few seconds to respond to our survey.

 — Glen D. Huey


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Friday, May 08, 2009 1:36:01 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [10] 
# Wednesday, May 06, 2009
Going Around and Coming Around
One of my favorite movies is "Little Big Man". The characters spiral in ironic orbits that periodically intersect each other. Each intersection finds them more tattered as they age, and they appear when and where you least expect them. It is the only movie I ever sat through twice in the theater, and when seemingly unrelated elements of my life meet, I refer to it as a Little Big Man Moment. I had one of these the other day.

My wife and I were going through the 2007-2008 edition of the Lee Valley Hardware catalog, trying to find the right handles for our new kitchen cabinets. When we reached page 89, I said "wow, that is something special to see." What I noticed (and she missed) was mention of one of my books in the lower right corner of the page.  There's a bit of irony with the book and my kitchen remodel, but that's another story for another day.

Deciding to set aside the debate between brushed chrome and matte black until after the granite counters arrive, we moved to the sofa to watch some TV. During a commercial, my wife picked up a sales flyer that we'd received in the mail from a local furniture store. I kept glancing over to see, and when she got to the last page she said "wow, that is something special to see." What she noticed (and I missed) was a reproduction of Gustav Stickley's Poppy Table. The reproduction I made (for the December 2007 issue of Popular Woodworking) was about four feet away.


This was one of my favorite projects to build, and it is one of the favorite pieces of furniture in my house. The original was made in 1901, and is the opposite of what most people think of when they think of Gustav Stickley furniture.  It was a favorite among readers as well. I received more e-mail with pictures of completed tables than for any other project I've made for the magazine.

If you'd like a Poppy Table of your own, the back issue is available, and there is also a free SketchUp model available as part of our 3D Warehouse collection. I'll be talking about Stickley and other Arts & Crafts furniture designers at the Woodworking in America Conference later this summer.

Or, if you just want to buy a Poppy Table, there should be a dealer near you. Sometimes we can't get to the projects we like and have to resort to buying furniture. As Old Lodge Skins would say "sometimes the magic works . . ."


--Robert W. Lang


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Wednesday, May 06, 2009 9:47:25 AM (Eastern Daylight Time, UTC-04:00)  #  Comments [3] 
# Tuesday, May 05, 2009
Meet Don Williams at Woodworking in America

Don Williams is a conservator, educator, scholar and all-around inquisitive guy (and also the owner of more than 40 sets of suspenders). He is co-author of the book "Saving Stuff," with Louisa Jaggar, and has worked on some of the most interesting pieces in our "Nation's Attic," in private and public collections, and in historic buildings.

He's a seasoned teacher on a vast array of topics including woodworking, furniture conservation and wood finishing, and has published research on ancient coating materials as well as modern finishes, has developed finishes of his own invention, and has been published in national woodworking magazines. Don has also found time to write a mystery novel (still awaiting the right publisher) as well as several mystery stories – one of which involves a modern furniture restorer who discovers world-changing secrets hidden in an antique cabinet (I want to read it!).

Don's career in various woodworking trades began in 1972, when he was a truck driver and repairman for an interior design firm. He's worked as a foundry patternmaker, and in the restoration trade on everything from clocks and piano cases to classic European furniture and decorative arts. Don attended the University of Delaware to pursue a degree in museum conservation, where he got hands-on experience with one of the premier furniture collections in the United States, at Winterthur. He estimates he's seen tens of thousands of antique furniture examples in his years of work.

Don has conducted dozens of short courses and seminars across the country on historic furniture, materials and techniques. At Woodworking in America: Furniture Construction & Design, Don will be sharing his expert knowledge of the sea change in joinery that occurred during the 19th-century, when furniture construction moved from all hand tools to modern machinery. The transition abruptly changed the way furniture was built, how it looked, and the people who built it. And, Don will be hosting two question-and-answer sessions, where you can ask him about 19th-century joinery, finishing, his suspenders, mystery writing and more.

— Megan Fitzpatrick


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Tuesday, May 05, 2009 9:36:15 AM (Eastern Daylight Time, UTC-04:00)  #  Comments [2] 
Woodworking in America: Furniture Construction & Design

Many woodworkers think that the ability to design a beautiful piece of furniture from scratch is a God-given talent. Either you have the knack or you should just make knock-offs.

I'm here to tell you that idea is crazy talk.

While there are some people for whom design comes naturally, I insist that anyone can learn to design well-proportioned, inspiring pieces that are built to last generations. Building things that endure is not just about using the right joinery – it's also creating a form that transcends the shackles of contemporary taste so that it will never be kicked to the curb.

Like any woodworking skill, your eye for design needs to be developed so it can flow through your hands, onto the page and into the wood. And that's why we created the Woodworking in America: Furniture Construction & Design conference.

This three-day event in St. Charles, Ill., will bring together the very best minds on furniture design and construction. And through a carefully orchestrated series of lectures, question-and-answer sessions and hands-on training, you will make serious advances in your ability to create furniture that looks good now, will look good in 100 years and is stout enough to endure everyday use.

The program, which runs from Aug. 14 to 16, is divided into three parts:

• Mastering the mechanics of the design process
• Gaining a deep understanding of the predominant American furniture styles
• Learning to create the right joinery, mouldings and details to execute your designs.

Mechanics
During the last few years, Google SketchUp has changed the world of designing furniture. This free 3D drafting program works on virtually any computer and can be mastered by anyone willing to learn the ropes.

During the three days in St. Charles, we'll show you how Google SketchUp can be used for designing all kinds of furniture, and how you can harness its astonishing power to create designs that can be quickly modified. In addition to interactive lectures, we'll have an open SketchUp laboratory where you can bring your laptop and get hands-on instruction and advice from SketchUp wizards who are also dyed-in-the-wool woodworkers.

And with the help of Jim Tolpin – author of the seminal "Measure Twice, Cut Once" – you'll learn how to take those designs and execute them in a power-tool or hand-tool shop.

Furniture Styles & Details
Though there are many furniture styles, woodworkers tend to build in early American, Shaker, Arts & Crafts and Contemporary styles. So we gathered the foremost experts on the last four centuries of furniture styles to deepen your understanding of them.

Jeffrey Greene – author of "American Furniture of the 18th Century" – will show you how you need to understand regional details to create period furniture that looks right. Robert Lang – author of several books on the Arts & Crafts style – will help you explore this misunderstood era and realize it's not all about dark oak and straight lines. Jerry Grant, curator of the Old Chatham Shaker Museum, will dispel the many myths about Shaker furniture and show you what it really looks like so you can build more authentic, better-looking pieces. And Oscar Fitzgerald, author of "Studio Furniture of the Renwick Gallery," will take you on an inspiring tour of contemporary furniture styles that will open your eyes to the work of the last 100 years.

Construction
Good design is worthless without sound construction. So we brought together some incredible woodworkers who can tell you exactly what joints are appropriate and how to scale them.

For 18th-century furniture, Jeff Headley and Steve Hamilton from Mack S. Headley & Sons will explore authentic casework joints and mouldings, which they reproduce daily in their shop (they've even done work for the White House). Conservator Don Williams will explore the joinery of the 19th century and how it went from being cut entirely by hand to almost entirely by machine – and what means for your work.

For the Arts & Crafts era, we've brought on Jim Ipekjian, a professional woodworker from Pasadena, Calif., who has built hundreds of pieces in the Greene & Greene style. Jim has an unrivaled mastery of the incredible joinery of this era. And for the contemporary woodworker, we have enlisted Brian Boggs to help you unlock the secrets to composing your projects using wood grain – one of the defining aspects of modern design.

To top it all off, the keynote speaker will by Thomas Moser of Thos. Moser Cabinetmakers. Moser, one of the most successful designers and builders of contemporary furniture, will explain how he started as a home woodworker and became one of the premiere designers of the 20th and 21st centuries.

And if this is not enough, we also will have a Marketplace area filled with vendors selling the finest tools available now. This really is a weekend not to be missed.

The cost of the three-day conference is $375. You can read more details of the conference and register at woodworkinginamerica.com. I'll be there this summer, most likely sitting next to you and taking it all in.

— Christopher Schwarz


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Tuesday, May 05, 2009 8:37:37 AM (Eastern Daylight Time, UTC-04:00)  #  Comments [0] 
# Monday, May 04, 2009
A Good friend Retires

On my bench, always standing at the ready, is an old friend that needs to be coaxed into retirement. My mallet has served me for many years, but I noticed a while back that its age was beginning to show.

I turned this mallet when I was 15 or 16 years old. That was some 35 years back. The mallet kept its original shape and showed no signs of wear for many years. But throughout those early years, it was inexperienced and was not called into duty very often. It was only after I decided to hand cut all my dovetails that my mallet saw steady action. It was my reliable sidekick during my learning phase and became a trusted friend as my skills increased.  

It’s not that this re-purposed baseball bat couldn’t do the work any more. I could pick it up and whack out any dovetails whenever necessary. But I noticed that my friend was losing weight and that I was swinging harder with each thwack. (I noticed that in my shoulder and wrist.) I was absorbing more to compensate for my mallet's shortcomings. As more and more glancing blows were delivered, I felt that the time had come.

This is not the first time I pressed my mallet into semi-retirement or had to do the job with a stand-in. I was woodworking with a friend at his place when we began a dovetail discussion. In order to demonstrate my point, I needed to cut a couple dovetails. He had a mallet, but I didn’t. And he wouldn’t let me use his mallet (big boy games you know). So I picked up an old baluster, then whacked out a set of dovetails much to his surprise. I’ve also used a square piece of stock while In a pinch and without my tools.

I did acquire a new mallet a while back and it worked great. The only difference was the new guy was a bit square. Sure, it was balanced correctly. It was, and continues to be, durable. But I discovered that I changed my methods when using my square mallet. I no longer spun the mallet in my hand as I drew back for the next blow. I continuously beat on the same face. It was just a matter of time before the square mallet would begin to show signs of battle. This new mallet worked and it did so without being flashy. In the end, that lack of flash may have been its demise.

I was mesmerized when a round mallet came into the Popular Woodworking shop from Blue Spruce Toolworks. This mallet was infused with acrylic and offered a lifetime of service.

Even though the mallet was sent to editor Christopher Schwarz, I borrowed it from his bench while he was away and gave it a quick try on the dovetailed bracket feet for a couple blanket chests – our October cover project. I immediately coveted this tool.

When I found out a new mallet could be ordered in a variety of colors, I quickly placed my order for a red body with that striking black handle. It was the true definition of flashy. When my mallet arrived, it was a bit less than the brillant red I had envisioned – Schwarz called it pink in a Woodworking Magazine blog entry (click here). To me, it has the word "flashy" written all over it.

I’ve had opportunity to put my new friend to the test and so far I’ve been more than pleased. Whacking steel-banded chisels has added a few small blemishes, but I don’t expect this mallet to show any significant signs of wear for some time to come.

What are you using for a mallet? Better yet, what have you used? Have you gone the way of a baluster or something else? Leave a comment so we can create a list.

— Glen D. Huey

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Monday, May 04, 2009 3:45:21 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [7] 
# Friday, May 01, 2009
And the Caption Winner Is...

A few weeks ago, we had a "Caption the Photo" contest, for which we received nigh-on 200 entries – so many, in fact, that out server kept timing out when I tried to view them in Firefox (Safari solved the problem).

So, I culled through them and picked my top-10 favorites, then had everyone else pick his or her top two from my list. My favorite was from Ric: ".... so what are you waiting for? There are lots of woodworkers waiting to chat with you! Come on and join the party, dial 1-900-....."

However I'm sad to report, Ric, that you and I must have a skewed (ha!) sense of humor. The grand-prize winner, based on a semi-democratic vote, is Trevor: "Hello, Jack? You Know those 1,500 bowls we needed by tomorrow? Yeah, that was a typo, we only need 15...Jack? Jack? Hello?..."

So Trevor, as soon as I track down your address, I'll be sending you your prize: Our new "The Best of Shops & Workbenches" CD, which has 62 of our favorite articles on building benches, setting up your shop and filling it with the jigs you need. (You can see a slideshow of the contents of our $15 CD here.)

— Megan Fitzpatrick

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Friday, May 01, 2009 11:23:30 AM (Eastern Daylight Time, UTC-04:00)  #  Comments [1] 
# Thursday, April 30, 2009
A Heavy Load and a Long Road to Haul

A few of us have been kvetching lately about tired, aching feet after a long day in our concrete-floored shop. (Still, I'd rather have sore feet than a sore butt from sitting in front of the computer all day.)

Editor Chris Schwarz spent last weekend teaching at the Marc Adams School of Woodworking, and he was on his feet all day, for two days. But he had a nice mat to stand on, so while his fingers were raw from sharpening, his feet were happy. And I spent a number of years as a bartender (and can still mix a mean mint julep), so I know what a difference a bar mat makes – especially when traipsing around for hours in high heels (not that I often wear high heels in the shop).

So, we decided to break down and buy six mats – one for each bench, and one each for the table saw and jointer. I searched the interwebs for stall mats, on a recommendation from Charles Davis, of The Wood Zealot's Workshop (a very funny blog, but not one for the easily offended). Charles claims they're the best anti-fatigue mats he's tried (which makes sense, since the average horse outweighs the average woodworker by at least a couple hundred pounds). You'd think stall mats would be easy to find this close to the Bluegrass state, but we had to drive about an hour east of Cincinnati to score some nice sturdy ones, made on-site out of recycled tires. And those suckers are heavy – 100 pounds each. And they're not very malleable. But, we managed to cram them into the back of my Subaru, then headed off to the relatively nearby lumberyard to pick up some 8/4 stock for an upcoming project.

But, we had three people in the car. So we made the youngest (and most malleable), Drew DePenning, associate editor for the web, sit in back atop the stack of mats and hang on to the stock; after all, it's only 28 miles, and these mats are supposed to be very comfortable!

I believe I need new brake pads and shock absorbers. And should a police officer see the picture below, um, it was all Chris's idea...

— Megan Fitzpatrick

p.s. A couple Cincinnati-area readers have asked where we got the mats: From the very nice people at Dandy Products in Goshen, Ohio, 513-625-3000.



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Thursday, April 30, 2009 6:34:35 PM (Eastern Daylight Time, UTC-04:00)  #  Comments [5] 
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